Tapered plastic plugs are uniquely designed and versatile connecting parts that are widely used in a variety of applications such as electrical, electronic, mechanical manufacturing, turbocharger, production line, paint, furniture production, civil engineering and automotive manufacturing. Its tapered design not only facilitates insertion and fixing, but also provides a good sealing performance, effectively preventing dust, moisture and other contaminants from entering the equipment.
1. Tapered plastic plug production process
Raw material preparation: Select high quality polyvinyl chloride (PVC) or other suitable plastic materials as raw materials to ensure the physical properties and chemical stability of the plug.
Mold design: Design and manufacture special conical plug molds according to customer requirements to ensure that the shape, size and precision of the plug meet the requirements.
Injection molding: Heat the plastic raw material to molten state, inject it into the mold, and solidify it through high pressure and cooling to form the initial shape of the conical plug.
Post-processing: The injection molded plugs are subjected to post-processing procedures such as trimming, deburring, cleaning, etc., in order to improve the appearance quality and usability of the plugs.
Quality inspection: The plugs are inspected for size, appearance, strength, sealing and other aspects of quality to ensure that the product quality meets customer requirements.
2.Tapered plastic plug customization
Demand communication: Communicate deeply with customers to understand the specific application scenarios, size requirements, material selection and other key information of the plug.
Design Confirmation: According to the customer’s requirements, carry out the design work of the plug, including the determination of the taper angle, length, diameter and other parameters, and provide design drawings for customer confirmation.
Sample production: According to the design drawings, make sample plugs for customers to try and evaluate.
Mass production: After the customer confirms that the sample is correct, mass production will be carried out according to the order quantity to ensure product quality and delivery time.
After-sales service: Provide perfect after-sales service, including product use guidance, maintenance and replacement, etc., to ensure that customers get full support in the process of using.
3.Tapered plastic plug material introduction
Material: Polyvinyl chloride (PVC)
Characteristics:
Good electrical insulation properties: PVC material has excellent electrical insulation properties and can be used as low frequency insulation material.
Good chemical stability: PVC material is not easily corroded by acids, alkalis and other chemicals, and has a long service life.
Moderate thermal stability: PVC materials have stable performance in the appropriate temperature range, not easy to decompose or discoloration.
Easy processing and molding: PVC material has good processing fluidity, easy to injection molding, can be made into a variety of shapes and sizes of plugs.
4. Characteristics of conical plastic plugs of different materials
Products: KAPSTO Germany conical plug series
Data:
GPN605 series:
Temperature resistance range: -15°C to 55°C
Hardness: customized according to customer requirements
Specific gravity: about 1.22-1.50 (specific adjustment according to the formula)
Sealing performance: excellent, suitable for various occasions with high sealing requirements
GPN6312 series:
Temperature resistance range: -10℃ to 60
Hardness: can be customized according to customer requirements
Melt index: moderate, to ensure good processing performance
Tensile strength: ≥10MPa, with high mechanical strength
Other series:
Tapered plugs of different materials (e.g. PE, PP, ABS, etc.) and specifications can be supplied according to customers’ requirements.
Various performance indexes can be customized and adjusted according to customer requirements.
Customized Tapered Plastic Plugs FAQ
Q1：What are the application scenarios of tapered plastic plugs?
A1: Tapered plastic plugs are widely used in many fields such as electrical, electronics, machinery manufacturing, turbochargers, production lines, paints, furniture production, civil engineering and automobile manufacturing, etc. They are mainly used for connection, fixing and sealing.
Q2: How to customize the tapered plastic plug?
A2: Customers need to communicate with us in depth to clarify the specific application scenarios, size requirements, material selection and other key information of the plug. We will design and produce the plugs according to the customer’s requirements, and provide samples for customers to try and evaluate.
Q3: How to ensure the quality of the tapered plastic plug?
A3: We use high-quality raw materials and advanced production processes, and carry out strict quality inspection and testing of the plugs. Meanwhile, we provide perfect after-sales service to ensure that our customers are fully supported in the process of using.
Through the above introduction, I believe you have a better understanding of customized tapered plastic plugs. If you have any questions or needs, please feel free to contact us!
