Transparent silicone tubing, with its excellent high and low temperature resistance, excellent chemical stability, good biocompatibility and transparent visibility, has been widely used in many fields such as medical, food, electronics, chemical and so on. In order to meet the specific needs of different industries in terms of material, size and performance, it is especially important to provide professional customized services for transparent silicone tubing. The purpose of this manual is to introduce in detail the process, advantages and precautions of transparent silicone tube customization, to help customers complete the customization requirements efficiently and accurately.
1.Customization process
Demand communication:
Customers need to provide detailed information about the use of the scene, the working environment, life expectancy, the type of fluid medium and other basic information.
Specific parameters such as pipe diameter, wall thickness, length, hardness (Shore A), transparency level, etc. are clarified.
If there are special performance requirements (such as flame retardant, oil resistance, medical grade sterile, etc.), you need to explain.
Material selection:
According to the customer’s needs, we use high quality silicone raw materials that comply with international standards such as FDA, RoHS, USP Class VI and so on.
Transparent silicone raw materials can be more than 90% light transmittance, to ensure product transparency.
Design and simulation:
Three-dimensional modeling using CAD software to accurately design the pipe structure.
Conduct fluid dynamics simulation to optimize the smoothness of the inner wall of the pipe and reduce fluid resistance.
Sample making and testing:
According to the design drawings, make samples by extrusion molding or injection molding process.
Conduct physical property tests (e.g. tensile strength, tear strength), chemical property tests (e.g. acid and alkali resistance, aging resistance) and functionality tests (e.g. air permeability, sterility verification) on the samples.
Customer Confirmation:
Customers provide feedback and make necessary adjustments to the samples.
After confirming that there is no error, we will enter the mass production stage.
Mass production and quality control:
Adopt automated production line to ensure production efficiency and stable product quality.
Implementation of strict quality management system, each batch of products are subject to random inspection to ensure compliance with design requirements and customer standards.
Packaging and delivery:
Choose suitable packaging materials according to the product characteristics to ensure no damage during transportation.
Provide detailed delivery list and quality documents.
2.Customized Advantages
High flexibility: to meet the individual needs of customers, from material selection to size design can be customized.
Excellent performance: Transparent silicone tube has the characteristics of high transparency, high and low temperature resistance, chemical corrosion resistance, etc. It is suitable for a variety of complex environments.
Rapid response: professional team responds quickly to customer needs, shortening the sample production and delivery cycle.
Quality Assurance: Strict quality control system ensures that each batch of products meets or exceeds industry standards.
3.Precautions
Material compatibility: Confirm the chemical compatibility of the silicone tube with the fluid medium to avoid long-term contact leading to performance degradation.
Dimensional accuracy: customized to specify the tolerance range to ensure that the product meets the assembly requirements.
Use of the environment: consider the working environment temperature, pressure and other factors, choose the appropriate hardness and wall thickness of the silicone tube.
Storage conditions: Avoid direct sunlight for a long time, store in a cool and dry place to prevent material aging.
Environmental requirements: Select silicone raw materials that meet environmental standards to ensure that the product meets the environmental regulations for export and specific markets.
4.Transparent silicone tube product parameters
Transparency: using high quality silicone raw materials, light transmittance ≥ 90%, to ensure visual clarity.
Temperature resistance range: -60℃ to +200℃, to meet the needs of applications under extreme temperature conditions.
Tensile strength: ≥6MPa, ensuring the stability of the pipe under pressure.
Service life: under normal use conditions, the expected service life can reach more than 5 years.
Conclusion
Transparent silicone tube customization service not only meets the market demand for personalized products, but also wins wide recognition for its excellent performance and reliable quality. Through rigorous process management, advanced technical support and comprehensive customer service, we are committed to providing customers with the highest quality transparent silicone tube solutions. Welcome friends from all walks of life to explore more cooperation possibilities.
