Concrete cement imitation stump plastic mold is a kind of plastic product tool specially used for making imitation stumps with appearance and texture similar to real wood. This kind of mold is widely used in landscaping, building decoration, river management, highway greening and other fields, which is highly favored because of its beautiful and practical characteristics. This article will discuss this product in detail from the mold material selection, production process, application scenarios, customization process, as well as maintenance and maintenance of five aspects.
1. Material selection
Concrete stump imitation plastic mold is mainly made of high quality plastic materials, such as polypropylene (PP), polyethylene (PE) or ABS plastic. These materials have excellent abrasion and corrosion resistance, and can be reused many times, greatly reducing production costs.
Polypropylene (PP): PP material has good impact resistance and heat resistance, can resist the erosion of cement paste, not easy to deform, is one of the commonly used materials in mold making.
Polyethylene (PE): PE material has excellent chemical resistance and low temperature resistance, can maintain stable performance in a variety of harsh environments.
ABS plastic: ABS plastic has excellent overall performance, high strength, high toughness and good processing performance, suitable for making complex structure, high precision requirements of the mold.
2.Production process
Making concrete cement imitation stump plastic mold needs to go through a series of fine process, including mold design, material preparation, injection molding, post-processing and other steps.
Mold design: According to the shape, size and texture requirements of the imitation stump, the mold design is carried out. When designing, the strength and precision of the mold should be fully considered to ensure that the imitation wood pile produced has a realistic appearance and reliable quality.
Material Preparation: Choose high quality plastic materials and pre-treat them according to the design requirements, such as drying, mixing, etc., in order to ensure the smooth progress of injection molding.
Injection molding: The pre-treated plastic material is injected into the mold, and the plastic material is cured and molded in the mold by heating, pressurizing and other process conditions. Injection molding is a key step in the production of molds, which directly affects the quality and performance of the mold.
Post-treatment: The injection molding molds are trimmed, sanded, polished and other post-treatment to improve the surface quality and precision of the molds. At the same time, the quality inspection of the mold should be carried out to ensure that the mold meets the design requirements.
3.Application Scene
The concrete cement imitation stump plastic mold made of wood imitation stump has a wide range of applications in many fields, such as landscaping, building decoration, river management, highway greening and so on.
Landscaping: wood imitation stakes can be used as flower beds, green belt support, etc. It not only has a decorative effect, but also plays a practical function of fixing the soil and protecting the plants.
Building decoration: wood imitation piles can be used for decoration and support of porch, balcony, staircase, etc., which can increase the aesthetics and practicability of the building.
River management: Wooden imitation piles can be used to protect the river bank, prevent soil erosion and water scouring, and also can be used as docking and mooring facilities for boats.
Highway greening: wood-like piles can be used as guardrail, street lamp base and other parts of highway facilities, playing a fixed and supportive role.
4.Customized process
Customized concrete cement imitation stump plastic mold needs to go through the following process:
Demand communication: Customers communicate with manufacturers to clarify the shape, size, texture and other requirements of the imitation stump, as well as the production quantity and time and other requirements.
Program design: manufacturers according to customer requirements, mold program design, including mold structure, material selection, injection molding process.
Quote Confirmation: According to the program design, the manufacturer will carry out costing and provide the quote to the customer. After the customer confirms the quotation, both parties sign a customized contract.
Mould production: the manufacturer carries out the mold production according to the scheme design. Including mold processing, injection molding, post-processing and other steps.
Quality Inspection: Conduct quality inspection on the completed mold to ensure that the mold meets the design requirements.
Delivery and use: Deliver the qualified molds to customers for use, and provide relevant instructions and after-sales service.
Maintenance
In order to prolong the service life of concrete stump imitation plastic mold, regular maintenance and repair is needed.
Clean the mold: the mold should be cleaned in time after use to remove the residual cement mortar and impurities to prevent the mold from clogging and corrosion.
Check the mold: regularly check whether the connecting parts of the mold are loose or damaged, if necessary, timely replacement or repair.
Storage environment: Store the mold in a dry and ventilated place, avoid direct sunlight and humid environment to prevent mold deformation and aging.
Lubricate the mold: in the process of using the mold, you can apply the appropriate amount of lubricant to reduce the friction between the mold and the cement mortar, and improve the service life of the mold.
To sum up, customized concrete cement imitation stump plastic mold is a kind of plastic product tool with wide application prospect. By choosing suitable materials, fine production process, reasonable application scenarios, standardized customization process as well as regular maintenance and repair, high quality imitation stumps can be produced to meet the needs of various fields.