High-Quality Custom ABS Plastic Injection Molds

Description

(1) Scope of Customization Services

• Material & Mold Adaptation:
  • Core Material: Specializes in ABS plastic injection molds, adapting to its high gloss and easy processing properties. Also supports engineering plastics (PA, PP, PU, etc.) for wear-resistant and high-temperature applications.
  • Silicone Molds: Provides medical-grade silicone molds (FDA compliant) for precision components like seals and hoses.
  • Metal Molds: Optional stainless steel (S136/H13), aluminum, etc., for high-life and corrosion-resistant scenarios (e.g., shoe molds, industrial parts).
• Mold Structure Design:
  • Cavity Options: Single cavity (cost-effective for prototyping) or multi-cavity (40%+ efficiency improvement for mass production), with hot runner systems to reduce waste.
  • Special Processes: Two-color injection molding, insert molding (metal-plastic integration), thin-wall molding (minimum wall thickness 0.3mm).
• Surface Treatments & Post-Processing:
  • Metal Molds: Nickel plating (corrosion resistance), anodizing (hardness enhancement), sandblasting (rough surface).
  • Plastic Parts: Painting, screen printing, laser engraving (LOGO customization), electroplating (metal-like finish).

(2) Production and Quality Advantages

• Equipment and Precision:
  • Equipped with MAZAK five-axis CNC, 260 CNC lathes, etc., achieving ±0.001mm machining accuracy and ±0.005mm mold tolerance (±0.002mm for critical areas).
  • Uses EDM and wire EDM for complex structures (e.g., spiral cores, multi-slide mechanisms).
• Quality Control Process:
  • Full-Stage Inspection: Raw material spectral analysis → CMM inspection after rough machining → heat treatment (hardness HRC50+) → trial molding (first article pass rate ≥98%).
  • Life Testing: Mold life: 100,000-500,000 cycles (ABS molds: standard 300,000 cycles); free mold maintenance plans available.
• Environmental Compliance: Materials meet RoHS standards (halogen-free, heavy metal-free), requiring no additional certification for export to Europe and America.

(3) Service and Delivery Advantages

• Design & Prototyping:
  • Accepts 2D/DWG or 3D/STP drawings; for customers without drawings, offers sample scanning (CAD models within 48 hours) and prototyping (7-15 days).
  • Engineering team provides mold optimization suggestions (e.g., gate location simulation to reduce shrinkage).
• Flexible Collaboration Models:
  • Small-Batch Trial: 1 piece minimum order, 30% lower prototyping cost than industry average, ideal for startups.
  • Bulk Production: 1,000,000 pcs/month capacity; tiered discounts for orders over 1,000 pieces; free mold storage for long-term clients.
• Global Delivery Network:
  • Main clients in the U.S., Germany, Netherlands, etc.; offers DDP door-to-door service (7-15 days to Europe/North America) and negotiable FOB Xiamen freight.
  • Response time ≤2 hours; production schedules provided after order confirmation, with video inspection for key milestones (e.g., mold assembly, trial molding).

(4) Customer Cases and Reputation

• Typical Applications:
  • Developed stainless steel shoe sole molds for a German footwear company using H13 steel, with a lifespan of 500,000 cycles and ±0.01mm casting precision.
  • Developed ABS phone case molds for a domestic 3C brand with multi-cavity design (1×8), improving production efficiency by 60% and reducing defect rates below 0.5%.
• Market Feedback:
  • 99% positive rating from 103 reviews, praised for precision (e.g., ABS surface roughness Ra≤0.8) and on-time delivery (100% punctuality).
  • 88% repurchase rate, with long-term clients including international brands like Ford and Philips, and leading domestic medical equipment enterprises.