Axle plastic wheels are components that integrate the hub (axle) with the wheel rim (plastic part), widely used in various machinery, furniture, trolleys, medical equipment, and other fields. They not only boast lightweight, durability, and low noise but can also be customized according to specific application scenarios to meet particular transmission, load-bearing, and working environment requirements.
Axle Plastic Wheel Production Process
- Material Preparation: Select suitable plastic materials (such as nylon, polyurethane, polyoxymethylene, etc.) and axle materials (such as steel, stainless steel, or aluminum alloy) based on customer needs.
- Mold Design and Manufacturing: Design and manufacture injection molds according to the wheel’s size, shape, and special requirements.
- Injection Molding: Inject molten plastic into the mold and allow it to cool to form the wheel rim.
- Axle Processing: Machine the axle through turning, grinding, and other processes to ensure it meets size and precision requirements.
- Assembly: Fix the wheel rim and axle together through press-fitting, threading, adhesive bonding, or other methods.
- Quality Inspection: Conduct inspections on the finished product’s appearance, size, load capacity, and rotational flexibility.
- Packaging and Shipping: Package the qualified axle plastic wheels and ship them according to customer requirements.
Customization of Axle Plastic Wheels
- Size Customization: Customize axle plastic wheels with different diameters, widths, and axle lengths based on customer-provided specifications.
- Material Selection: Recommend and select the most suitable plastic and axle materials based on the customer’s operating environment.
- Performance Customization: Adjust material formulas and injection molding processes according to the customer’s load-bearing, wear resistance, corrosion resistance, and other performance requirements.
- Color Customization: Offer multiple color options to meet customers’ personalized needs.
- Special Customization: Fulfill special functional requirements, such as brakes, bearings, and silence, upon request.
Axle Plastic Wheel Material Introduction
Materials: Nylon, polyurethane, polyoxymethylene, polycarbonate, etc.
Characteristics:
- Lightweight and High Strength: Plastic materials have low density but high strength, capable of bearing significant loads.
- Wear-Resistant and Durable: Specially treated plastic materials exhibit excellent wear resistance, prolonging service life.
- Low Noise: Plastic wheels produce minimal noise during rolling, suitable for environments requiring quietness.
- Corrosion-Resistant: Plastic materials demonstrate good corrosion resistance to various chemicals, adapting to harsh working conditions.
Characteristics of Axle Plastic Wheels Made of Different Materials
Products:
- Nylon Axle Plastic Wheels
- Polyurethane Axle Plastic Wheels
- Polyoxymethylene Axle Plastic Wheels
Data:
| Material | Density (g/cm³) | Tensile Strength (MPa) | Wear Resistance (Relative Value) | Corrosion Resistance (Rating) |
|---|---|---|---|---|
| Nylon | 1.13-1.15 | 50-80 | 5 | 4 |
| Polyurethane | 1.0-1.2 | 40-60 | 4 | 5 |
| Polyoxymethylene | 1.41-1.43 | 70-100 | 6 | 3 |
(Note: The above data are relative values and are for reference only.)
Custom Axle Plastic Wheel FAQs
Q1: What sizes can axle plastic wheels be customized in?
A: Axle plastic wheels can be customized in various sizes, including diameter, width, and axle length, based on specific customer requirements.
Q2: What materials are available for axle plastic wheels?
A: Common materials for axle plastic wheels include nylon, polyurethane, polyoxymethylene, etc., each with unique performance characteristics.
Q3: What special features can axle plastic wheels be customized with?
A: Axle plastic wheels can be customized with special features such as brakes, bearings, silence, and others to meet specific customer needs.
Q4: What is the production cycle for axle plastic wheels?
A: The production cycle primarily depends on customization requirements and order quantity. Typically, we complete production and shipment within 7-15 working days after receiving the order.
Q5: How is the quality of axle plastic wheels ensured?
A: We conduct rigorous quality inspections on each batch of axle plastic wheels, including tests on appearance, size, load capacity, and rotational flexibility, to ensure product quality meets customer requirements.
