Product Introduction Manual
Date: November 10, 2025
Code: TITANIUM-CNC-SERVICE-2025
Version: 1.0
Table of Contents
- Company Profile
- Titanium Material Properties and Advantages
- Service Capabilities Overview
- Technical Specifications and Precision
- Machining Process
- Quality Control System
- Application Fields
- Service Advantages
- Customer Cases
- Contact Us
Company Profile
We are a high-tech enterprise specializing in high-precision CNC machining services, focusing on precision machining of titanium alloys and special metal materials. With years of technical expertise and advanced production equipment, we provide global customers with one-stop custom machining solutions from design to finished products.
Core Advantages:
- Technical Strength: Team of senior engineers with extensive experience and advanced CNC machining equipment
- Quality Assurance: Strict quality management system with 99.8% product qualification rate
- Timely Delivery: Efficient production management to ensure on-time delivery
- Comprehensive Service: Professional pre-sales consultation and after-sales service system
Production Scale:
- Equipment Quantity: Hundreds of high-precision CNC machining centers
- Processing Capacity: From small-batch prototyping to large-scale production
- Quality Certifications: ISO 9001, ISO 13485 (Medical Devices), AS9100 (Aerospace)
Titanium Material Properties and Advantages
Material Properties
Titanium and titanium alloys possess unique physical and chemical properties that make them ideal for numerous high-end applications:
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Property
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Parameter
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Advantage
|
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Density
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4.51 g/cm³
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Approximately 60% of steel, offering significant weight reduction
|
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Tensile Strength
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686-1176 MPa
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High strength meeting structural component requirements
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Specific Strength
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Extremely high
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Highest strength-to-weight ratio among all metals
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Corrosion Resistance
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Excellent
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Superior performance in seawater and acid-base environments
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Biocompatibility
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Excellent
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Good compatibility with human tissue, no rejection reaction
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|
Operating Temperature
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-253℃ ~ 600℃
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Wide temperature range applicability
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Hardness
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32-38 HRC
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Excellent wear resistance
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Main Titanium Alloy Types
Grade 2 (Commercially Pure Titanium)
- Composition: 99.2% pure titanium
- Characteristics: Excellent corrosion resistance and weldability
- Applications: Chemical equipment, medical devices, marine components
Grade 5 (Ti-6Al-4V)
- Composition: Titanium-6% aluminum-4% vanadium
- Characteristics: High strength with excellent comprehensive performance
- Applications: Aerospace components, medical implants, high-performance parts
Grade 23 (Ti-6Al-4V ELI)
- Composition: Extra Low Interstitial version of Ti-6Al-4V
- Characteristics: Enhanced biocompatibility and improved toughness
- Applications: Medical implants, surgical instruments
Service Capabilities Overview
Machining Equipment
We maintain advanced CNC machining equipment capable of handling various complex part machining requirements:
3-axis CNC Machining Centers
- Working Range: X: 1500mm, Y: 800mm, Z: 600mm
- Positioning Accuracy: ±0.003mm
- Repeatability: ±0.002mm
- Application: Planar and simple surface machining
4-axis CNC Machining Centers
- Working Range: X: 1200mm, Y: 600mm, Z: 500mm, A: 360°
- Positioning Accuracy: ±0.003mm
- Application: Complex surfaces and rotationally symmetric parts
5-axis CNC Machining Centers
- Working Range: X: 1000mm, Y: 600mm, Z: 500mm, A: ±120°, C: 360°
- Positioning Accuracy: ±0.002mm
- Application: Complex 3D structures and aerospace components
Machining Processes
CNC Milling
- Face milling, end milling, contour milling
- Groove machining, hole machining, thread machining
- High-speed milling, trochoidal milling
CNC Turning
- External turning, face turning
- Thread turning, groove turning
- Complex rotating component machining
Special Processes
- EDM (Electrical Discharge Machining)
- Deep hole drilling
- Precision grinding
Technical Specifications and Precision
Precision Capabilities
Our CNC machining equipment demonstrates exceptional precision performance:
|
Machining Type
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Dimensional Accuracy
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Geometric Tolerance
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Surface Roughness
|
|
3-axis Milling
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±0.005mm
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±0.003mm
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Ra 0.8-3.2μm
|
|
4-axis Milling
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±0.005mm
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±0.003mm
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Ra 0.8-3.2μm
|
|
5-axis Milling
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±0.003mm
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±0.002mm
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Ra 0.4-1.6μm
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|
CNC Turning
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±0.002mm
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±0.001mm
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Ra 0.2-1.6μm
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Material Processing Capabilities
Titanium Alloy Machining Parameters
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Material
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Cutting Speed
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Feed Rate
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Depth of Cut
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Grade 2
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50-150 m/min
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0.1-0.3 mm/rev
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0.5-2.0 mm
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Grade 5
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30-100 m/min
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0.05-0.2 mm/rev
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0.3-1.5 mm
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Grade 23
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40-120 m/min
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0.08-0.25 mm/rev
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0.4-1.8 mm
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Special Processing Capabilities
- Thin-wall Machining: Minimum wall thickness 0.5mm
- Deep Cavity Machining: Aspect ratio up to 10:1
- Micro-hole Drilling: Minimum hole diameter 0.5mm
- Complex Surfaces: Support for free-form surface machining
Machining Process
We implement standardized machining processes to ensure high-quality completion of each project:
1. Requirement Analysis and Technical Evaluation
Customer Communication
- Detailed understanding of customer requirements and technical specifications
- Comprehensive analysis of design drawings or 3D models
- Provision of professional process recommendations
Feasibility Assessment
- Technical feasibility analysis
- Cost estimation and competitive quotation
- Delivery timeline assessment
Process Planning
- Development of detailed machining plans
- Selection of appropriate equipment and cutting tools
- Determination of optimal machining sequence and parameters
2. Programming and Tool Preparation
CNC Programming
- Utilizing professional software including Mastercam and UG
- Generation of optimized machining programs
- Virtual simulation and verification
Tool Configuration
- Selection of tools specifically designed for titanium alloy machining
- Preparation of tool length and radius compensation data
- Implementation of tool wear monitoring systems
3. Trial Machining and First Article Inspection
Machine Setup
- Precision workpiece clamping and positioning
- Tool installation and alignment
- Accurate coordinate system establishment
Trial Cutting Verification
- Conducting trial cutting operations
- Precise measurement of key dimensions
- Confirmation of compliance with drawing requirements
First Article Inspection
- Comprehensive dimensional inspection
- Surface quality examination
- Customer approval confirmation (when required)
4. Batch Production and Process Monitoring
Production Execution
- Strict adherence to established process documentation
- Real-time monitoring of machining processes
- Regular quality sampling to ensure stability
Quality Control
- 100% inspection of critical processes
- Dimensional stability monitoring
- Prompt handling of any abnormal situations
5. Post-processing and Product Delivery
Surface Treatment
- Professional deburring and cleaning
- Optional surface treatments as specified
- Final quality inspection
Packaging and Delivery
- Professional packaging with protective measures
- Detailed quality inspection reports
- On-time delivery to customer specifications
Quality Control System
Quality Management System
We have established a comprehensive quality management system to ensure product quality stability and reliability:
Quality Certifications
- ISO 9001: Quality Management System Certification
- ISO 13485: Medical Device Quality Management System
- AS9100: Aerospace Quality Management System
- FDA Registration: Medical Device Product Registration
Testing Equipment
Precision Measuring Equipment
- Coordinate Measuring Machine: Accuracy ±0.001mm
- Profile Projector: Accuracy ±0.002mm
- Surface Roughness Tester: Measurement range Ra 0.025-12.5μm
- Universal Tool Microscope: Accuracy ±0.001mm
Material Testing Equipment
- Spectrometer: Material composition analysis
- Hardness Tester: Rockwell and Vickers hardness testing
- Metallurgical Microscope: Microstructure analysis
- Tensile Testing Machine: Mechanical property evaluation
Quality Control Process
Incoming Quality Control (IQC)
- Raw material certification verification
- Dimensional and visual inspection
- Required physical and chemical property testing
In-process Quality Control (IPQC)
- First article inspection confirmation
- Process patrol inspection and sampling
- Critical process monitoring
Final Quality Control (FQC)
- Comprehensive dimensional inspection
- Surface quality verification
- Performance testing when required
Outgoing Quality Control (OQC)
- Final inspection confirmation
- Packaging integrity verification
- Quality documentation preparation
Application Fields
Aerospace Industry
Titanium alloys, with their exceptional specific strength and high-temperature resistance, are widely utilized in the aerospace industry:
Aircraft Structural Components
- Landing Gear Components: Meeting high strength and lightweight requirements
- Fuselage Frames: Providing corrosion resistance and fatigue performance
- Engine Components: Ensuring high-temperature stability
Aerospace Components
- Rocket Engine Casings: High-pressure vessel applications
- Satellite Structural Components: Lightweight with corrosion resistance
- Missile Components: High precision and reliability
Medical Device Industry
The biocompatibility of titanium alloys makes them ideal materials for medical devices:
Orthopedic Implants
- Artificial Joints: Hip and knee replacement systems
- Bone Plates and Screws: Fracture fixation devices
- Spinal Implants: Spinal correction and fusion systems
Dental Applications
- Dental Implants: Excellent osseointegration with bone tissue
- Denture Frameworks: Lightweight and comfortable solutions
Surgical Instruments
- Surgical Tools: High hardness and corrosion resistance
- Medical Device Components: Precision and reliability
Industrial Applications
Chemical Equipment
- Reactors: Designed for corrosive environment applications
- Heat Exchangers: Efficient heat transfer with corrosion resistance
- Piping Systems: Ensuring long-term reliability
Marine Engineering
- Seawater Treatment Equipment: Resistance to seawater corrosion
- Marine Components: Lightweight with corrosion resistance
- Offshore Platforms: Adaptability to harsh environments
New Energy Field
- Wind Power Equipment: Lightweight with weather resistance
- Solar Energy Equipment: Precision components
- Energy Storage Systems: Meeting high-performance requirements
Service Advantages
Technical Advantages
Professional Team
- Team of senior engineers with over 10 years of average experience
- Specialized technical expertise in titanium alloy machining
- Continuous technical innovation and process optimization
Advanced Equipment
- Imported high-precision CNC machining centers
- Complete testing equipment and quality control systems
- Automated production lines enhancing efficiency
Process Optimization
- Machining parameters optimized for titanium alloy characteristics
- Advanced cooling and lubrication technologies
- Comprehensive tool life management and cost control
Service Advantages
Customized Services
- Flexible customized solutions
- Rapid response to customer requirements
- Professional technical consultation and support
Quality Assurance
- Rigorous quality management system
- Comprehensive testing and verification procedures
- Complete after-sales service and technical support
Delivery Guarantee
- Efficient production planning and scheduling
- Strict delivery time management
- Emergency response capabilities for rapid delivery
Cost Advantages
Scale Effect
- Reduced unit costs through mass production capabilities
- Enhanced production efficiency with advanced equipment
- Optimized supply chain management
Technological Innovation
- Reduced manufacturing costs through process optimization
- Extended tool life minimizing consumption
- Labor cost reduction through automated production
Customer Cases
Case 1: Aerospace Engine Components
Project Background
- Customer: Leading aircraft engine manufacturer
- Product: Compressor blades and casings
- Material: Ti-6Al-4V (Grade 5)
- Quantity: High-volume batch production
Technical Challenges
- Complex aerodynamic shape design
- Strict dimensional accuracy requirements (±0.005mm)
- Surface roughness specification Ra 0.8μm
- Stringent quality certification requirements
Solution Implemented
- Utilization of 5-axis CNC machining centers
- Implementation of high-speed milling technology
- Establishment of comprehensive quality control protocols
- Preparation of complete quality certification documentation
Project Outcomes
- Achieved product qualification rate of 99.8%
- Reduced delivery cycle by 20%
- Garnered high recognition from the customer
- Established long-term cooperative partnership
Case 2: Medical Implants
Project Background
- Customer: International medical device manufacturer
- Product: Artificial hip joint components
- Material: Ti-6Al-4V ELI (Grade 23)
- Requirements: ISO 13485 certification compliance
Technical Features
- Complex anatomical design
- Stringent biocompatibility requirements
- Specialized surface treatment specifications
- Comprehensive traceability requirements
Quality Control Measures
- 100% material certification verification
- Detailed inspection records for each manufacturing process
- Comprehensive testing of final products
- Complete quality documentation package
Case 3: Marine Engineering Components
Project Background
- Customer: Marine engineering equipment manufacturer
- Product: Underwater connectors
- Material: Ti Grade 2
- Environment: Seawater corrosion environment
Performance Requirements
- Excellent seawater corrosion resistance
- High strength and reliability
- Extended service life
- Ease of maintenance
Contact Us
Contact Information
Company Name: XIAMEN GOLDCATTLE INDUSTRIAL & TRADE CO.,LTD.
Phone: +86-18150097490
Website: https://www.xmgoldcattle.com/
Quick Quotation
We provide prompt quotation services with responses typically within 24 hours:
Information Required:
- Detailed part drawings or 3D models
- Material specifications and heat treatment requirements
- Accuracy and surface roughness requirements
- Quantity and delivery time requirements
- Special process or testing requirements
Quotation Process:
- Receive customer requirements and technical drawings
- Conduct technical evaluation and process analysis
- Perform cost calculation and prepare quotation
- Provide detailed quotation documentation
- Conduct technical communication and program confirmation
Quality Commitment
- Product Qualification Rate: ≥ 99.8%
- On-time Delivery Rate: ≥ 98%
- Customer Satisfaction Rate: ≥ 95%
- Quality Complaint Response: Within 24 hours
Thank you for choosing our custom CNC machining service for titanium parts!
We are committed to providing reliable support for your projects through professional technology, high-quality products, and comprehensive services. We look forward to establishing long-term cooperative relationships with you for mutual development and success!
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