Thank you for choosing our factory as your custom plastic molding partner. This manual aims to comprehensively introduce our service process, technical strength, production equipment and our professional advantages in the field of customized plastic molds, to help you better understand our services and ensure that your project meets the highest standards in every aspect from design to production.
1.Material Selection
In the process of customized plastic molds, the choice of materials is crucial. We use internationally recognized quality plastic raw materials, including but not limited to polypropylene (PP), polyethylene (PE), polyvinyl chloride (PVC), polystyrene (PS), ABS resin, nylon (PA), and polycarbonate (PC). These materials not only have good processing performance, but also have excellent physical and chemical stability, which can meet the needs of different industries for plastic mold strength, wear resistance, heat resistance, corrosion resistance and other characteristics. We provide personalized material recommendations according to customers’ specific application scenarios and cost budgets to ensure that the molds are both economical and durable.
2.Advanced technology
We adopt advanced mold design and manufacturing technologies, including computer-aided design (CAD), computer-aided manufacturing (CAM) and computer-aided engineering (CAE) systems, to ensure accurate mold design and efficient production. The main process includes:
Design and modeling: Based on the drawings or samples provided by customers, use 3D modeling software to design the mold, simulate the process of opening and closing the mold, and optimize the structural design.
Mould processing: Using high-precision CNC machining centers, electric discharge machining (EDM), wire cutting and other equipment to carry out finishing processing of mold parts to ensure dimensional accuracy and surface finish.
Heat treatment: quenching and tempering of key parts of the mold to improve the hardness and wear resistance of the mold.
Assembly and debugging: Fine assembly of all parts of the mold, and conduct a trial mold, adjusted according to the results of the trial mold, to ensure that the mold can stably produce high-quality products.
3.Production equipment
We are equipped with top production equipment in the industry, including but not limited to:
High-precision CNC machining center, which can realize high-precision processing of complex shapes.
Large EDM and wire cutting machines, suitable for handling large molds and fine internal structures.
Coordinate measuring machine to ensure accurate measurement and quality control of mold dimensions.
Injection molding machine series, covering the production needs from small precision parts to large structural parts.
4.Production cycle
The production cycle of custom plastic molds varies according to the complexity of the mold, size and material selection. Generally speaking, the cycle time from design confirmation to mold delivery is about 4-8 weeks. We promise to provide detailed production progress reports after the project is launched to ensure that customers can track the project status in real time and communicate with us to solve any potential problems in time.
5.Product Coverage
Our customized plastic molding services are widely used in multiple industry sectors, including but not limited to:
Automotive parts: such as interior parts, exterior parts, mold development for functional parts.
Electronic products: mold manufacturing for cell phone shells, tablet PC back covers, and household appliance parts.
Medical devices: mold design for disposable syringes, infusion bottles and other medical supplies.
Consumer goods: mold production for daily necessities such as tableware, toys, packaging containers, etc.
Industrial equipment: customized services for industrial supplies such as mechanical parts and tooling molds.
Conclusion:
We know that every customization is a deep understanding and precise response to customer needs. Therefore, we promise to provide one-stop service, from demand analysis, design and development to production and delivery, post maintenance, the whole process accompanied to ensure that every customer can get satisfied with the product and service experience. We look forward to working with you to create a brilliant future! If you have any questions or needs, please feel free to contact us, we will be happy to serve you.
