Titanium hot stamping parts are precision parts made from titanium alloy material through hot stamping process, which are widely used in aerospace, automobile manufacturing, medical equipment and other fields. Its high strength, light weight, corrosion resistance and other characteristics make it an indispensable material for high-end manufacturing. In this article, we will introduce the production process, customization, material properties and comparison of different material properties of titanium hot stamping parts in detail, with some common questions and answers.
1. Titanium hot stamping production process
The production process of titanium hot stamping mainly includes the following steps:
Material Preparation: Select titanium alloy sheet that meets the requirements and carry out pre-treatment work such as heat treatment, cutting and polishing to ensure stable material properties.
Mold design and manufacture: According to the shape and size requirements of the product, design and manufacture the corresponding stamping mold. The mold needs to fully consider the characteristics of titanium alloy and processing technology requirements to ensure product quality.
Hot stamping processing: Put the titanium alloy sheet into the heating equipment, heat it to the appropriate temperature, put it into the punch, and use the punch to stamp it. Through the action of the mold, the titanium alloy sheet will form the required shape according to the design requirements.
Reinforcement process: Since titanium alloy has weak plasticity, residual stress and deformation are likely to occur during the stamping process. Therefore, reinforcing processes, such as tempering and heat treatment, are required to improve the strength and stability of the product.
Quality Inspection: Strict inspection of the stamped parts, including size measurement, appearance inspection, mechanical property test, etc., to ensure that the products meet the design requirements and customer needs.
2. Customized Titanium Hot Stamping Parts
The customization service of titanium hot stamping parts can be personalized according to customer’s needs, which includes the following aspects:
Size customization: according to the specific needs of customers, provide different sizes and shapes of titanium hot stamping parts customization service.
Material selection: According to the application scenarios and performance requirements of the products, select the most suitable titanium alloy materials, such as TC4, TC11, TC17, TA15, etc.
Process Optimization: Optimize stamping process parameters, such as stamping speed, temperature, pressure, etc., according to customer’s special needs, in order to improve product quality and production efficiency.
Surface treatment: Provide a variety of surface treatment options, such as titanium plating, titanium nitride coating, etc., in order to enhance the corrosion resistance, abrasion resistance and aesthetics of the products.
3. Titanium hot stamping parts material introduction
Material: Titanium Alloy
Characteristics:
High strength: Titanium alloy has high strength and hardness, and can withstand large loads.
Light weight: Titanium alloy has lower density, which reduces the weight of the product and improves fuel efficiency.
Corrosion resistance: titanium alloy has good corrosion resistance and can work in harsh environments for a long time.
Good biocompatibility: Titanium alloy is widely used in the manufacture of medical devices, such as artificial joints, dental implants, etc. It has good biocompatibility.
4. Characteristics of titanium hot stamping parts made of different materials
| Product | Strength (MPa) | Hardness (HB) | Density (g/cm³) | Corrosion Resistance | Biocompatibility |
|---|---|---|---|---|---|
| TC4 | ≥860 | ≤300 | 4.51 | Excellent | Moderate |
| TC11 | ≥980 | ≤320 | 4.48 | Excellent | Moderate |
| TC17 | ≥1030 | ≤330 | 4.56 | Excellent | Moderate |
| TA15 | ≥930 | ≤310 | 4.54 | Excellent | Excellent |
TC4: good comprehensive mechanical and mechanical properties, widely used in aerospace, automotive, petrochemical and other fields.
TC11: excellent low-temperature toughness, wear resistance and high-temperature strength, suitable for high-quality stamping and stretching parts.
TC17: with excellent high temperature strength and good processing performance, suitable for high quality stamping parts in high temperature environment.
TA15: Excellent high temperature strength, corrosion resistance and fatigue life, especially suitable for medical device manufacturing.
Customized Titanium Hot Stamping Parts FAQ
Q1: What is the production lead time for titanium hot stamping parts?
A1: The production cycle depends on the size, shape, material and order quantity of the product, etc. The general production cycle is 1-2 weeks.
Q2：How to calculate the customized price of titanium hot stamping parts?
A2: The customized price is calculated according to the size, shape, material, process difficulty and quantity of the product, etc. The specific price should be determined after detailed communication with customers.
Q3：How to guarantee the quality of titanium hot stamping parts?
A3：We adopt advanced production equipments and technologies, produce in strict accordance with quality standards, and strictly test each process to ensure that the quality of products meets customers’ requirements.
Q4: Can titanium hot stamping parts be surface treated?
A4: Yes, we offer a variety of surface treatment options, such as titanium plating, titanium nitride coating, etc., to enhance the corrosion resistance, abrasion resistance and aesthetics of the products.
Titanium hot stamping parts have become an important material for high-end manufacturing industry due to its unique properties and wide range of applications. Through customized services, we can meet the individual needs of customers and provide high-quality and high-efficiency product solutions.
