Custom CNC 5-Axis Machined Complex Hardware Parts
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Attribute
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Specification
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Processing Technology
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5-Axis CNC Machining
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Accuracy
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±0.005mm
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Surface Finish
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Ra 0.1μm
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Max. Machining Size
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1000×800×600mm
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Spindle Speed
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15,000-24,000 RPM
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Tool Change Time
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3.3 seconds
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Material Types
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Aluminum Alloy, Stainless Steel, Titanium Alloy, Steel
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Min. Order Quantity
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100 piece
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Lead Time
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7-45 working days
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Rapid Prototyping
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48-hour turnaround
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Certifications
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ISO 9001, IATF 16949, ISO 13485
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Service Type
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OEM/ODM Custom Manufacturing
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Description
Product Description
Precision Redefined: 5-Axis CNC Machining Excellence
We specialize in custom 5-axis CNC machining of complex-structured hardware parts, delivering unmatched precision and quality for the most demanding applications. Our advanced manufacturing capabilities enable us to produce intricate components with exceptional accuracy and consistency.
Revolutionary 5-Axis Machining Technology
Unparalleled Precision
- 5-axis simultaneous machining: X, Y, Z linear axes + A, C rotary axes for complex geometries
- Micron-level accuracy: ±0.005mm tolerance for critical dimensions
- Superior surface finish: Ra 0.1μm for optimal performance and aesthetics
- Dynamic error compensation: Real-time monitoring and correction system
Advanced Capabilities
- Single-setup machining: Complete complex parts in one operation
- Deep cavity machining: Up to 300mm depth capability
- Thin-wall machining: Specialized processes for 0.1mm thin walls
- Free-form surface machining: Complex curves and contours with ease
Material Expertise
High-Performance Materials
- Aluminum Alloys (6061, 7075, 5052): Lightweight, corrosion-resistant, excellent machinability
- Stainless Steels (304, 316, 416): High strength, durability, corrosion resistance
- Titanium Alloys (Ti-6Al-4V): Exceptional strength-to-weight ratio, biocompatible
- Alloy Steels (4140, 4340, H13): High tensile strength, wear resistance
Industry Applications
Aerospace & Defense
- Turbine blades and engine components
- Aircraft structural parts and landing gear components
- Avionics housings and precision brackets
Medical Device Manufacturing
- Surgical instruments and implants
- Diagnostic equipment components
- Prosthetic devices and orthopedic hardware
Automotive & Motorsports
- High-performance engine parts
- Transmission components and drivetrain parts
- Lightweight chassis and suspension components
Industrial & Robotics
- Precision gearboxes and mechanical components
- Robot joints and actuator housings
- Automation equipment parts
Quality Assurance Excellence
Comprehensive Quality Control
- ISO 9001:2015 quality management system
- IATF 16949 automotive industry certification
- ISO 13485 medical device quality standard
- Advanced inspection equipment: CMM, optical projector, surface roughness tester
Stringent Testing Processes
- Raw material verification: Material certification and composition analysis
- First article inspection: Complete dimensional verification
- In-process quality control: Continuous monitoring during production
- Final inspection: Comprehensive testing before shipment
- Traceability documentation: Complete production records
Service Advantages
One-Stop Manufacturing Solution
- Design for Manufacturability (DFM) analysis
- Rapid prototyping: 48-hour turnaround for urgent projects
- Precision machining production
- Surface treatment options: Anodizing, plating, painting
- Assembly services: Sub-assembly and final product assembly
Customer-Centric Approach
- Engineering expertise: 10+ years of precision machining experience
- Flexible production: From prototypes to mass production
- Competitive pricing: Cost-effective solutions without compromising quality
- Global shipping: Worldwide delivery with tracking and insurance
- 24/7 technical support: Expert assistance whenever you need it
Success Stories
Aerospace Turbine Blade Project
- Challenge: Complex airfoil geometry with tight tolerances
- Solution: 5-axis CNC machining with specialized tooling
- Results: ±0.01mm accuracy, Ra 0.2μm surface finish, 35% production time reduction
Medical Implant Manufacturing
- Challenge: Biocompatible titanium components with complex shapes
- Solution: 5-axis machining + precision polishing
- Results: FDA compliant, ±0.005mm accuracy, successful clinical application
Automotive Performance Parts
- Challenge: Lightweight aluminum components for racing applications
- Solution: Advanced 5-axis machining and topology optimization
- Results: 20% weight reduction, 15% strength improvement
Why Choose Our 5-Axis Machining Services
Technical Excellence
- State-of-the-art 5-axis CNC machining centers
- Continuous investment in advanced technology
- Highly skilled engineering and production team
Quality Commitment
- Zero defect manufacturing philosophy
- Comprehensive quality assurance program
- 100% customer satisfaction guarantee
Reliable Service
- On-time delivery: 99.5% success rate
- Responsive customer service
- Long-term partnership approach
Contact us today to discuss your custom 5-axis CNC machining requirements. Our team of experts is ready to provide technical consultation, competitive quotations, and superior manufacturing solutions tailored to your specific needs.
All specifications are subject to customization based on customer requirements. For detailed technical information and project-specific solutions, please contact our sales engineering team.
