Custom Mobile Charger Shells – High-Quality Plastic Injection Molding

Attribute Details
Product Name Mobile Charger Shell Customization Service
Core Materials ABS, PC, PP, PA66, PBT, PC+ABS alloy (Support for flame-retardant/anti-static materials)
Core Processes Injection molding (Two-color, multi-cavity, and insert molding supported)
Customization Options Size, shape, color, logo printing, interface openings, surface texture (matte/high-gloss/suede, etc.)
Surface Treatments Painting, silk-screen printing, electroplating, laser engraving, UV coating, hot stamping, IMD
Certifications ISO 9001, RoHS, UL (Flame-retardant), REACH
Minimum Order Quantity (MOQ) 1 piece (prototyping), Bulk orders: 500+ (negotiable)
Packaging Anti-static bags + cartons (Custom packaging design supported)
Lead Time Samples: 5–7 days, Bulk orders: 15–30 days (Expedited options available)
Services OEM/ODM customization, Drawing-based processing (Supports STP/IGS/UG, etc.)
Application Areas Mobile chargers, power banks, digital accessories, smart home devices

Description

25-Year Injection Molding Expert · Full Customization for Mobile Charger Shells — Define Size, Color, and Function at Will
As a source factory with 25 years of expertise in plastic injection molding, we specialize in providing personalized customization services for mobile charger shells. Equipped with 120 high-precision injection molding machines (clamping force 50–800 tons) and fully automated inspection lines, we control the entire process from material selection and mold design to production, meeting the strict requirements of the consumer electronics industry for appearance, functionality, and environmental protection.

Full-Dimension Customization · Create Your Exclusive Shell

✅ Material Freedom:

 

  • Standard materials: ABS (high toughness), PC (high light transmittance), PP (weather resistance).
  • Special materials: UL94 V-0 flame-retardant grade, UV-resistant grade, anti-static ESD materials.
    Free material performance test reports to match charger safety standards.

 

✅ Design Without Limits:

 

  • Size customization: Fit chargers of different power (5W–100W), support ultra-thin/irregular structures.
  • Appearance customization: Solid/two-color injection, silk-screen brand logos, laser-engraved textures, IMD in-mold decoration.
  • Functional customization: Precisely reserved Type-C/USB interfaces, cooling holes, and indicator light positions to ensure 100% compatibility with internal circuits.

 

✅ Ultra-Precise Processes:

 

  • High-precision molds: Made of S136 mold steel, dimensional tolerance ±0.05mm, ensuring batch production consistency.
  • Surface treatments: 10+ options available, paint adhesion up to 4B grade, electroplating layer thickness ≥0.3μm.

Full-Process Service · Quality Delivery Without Worry

🔧 Advanced Equipment:

 

  • Haitian servo injection molding machines: Repeat positioning accuracy ±0.01mm, reducing defects like flash and sink marks.
  • 3D printing rapid tooling: Sample molds developed within 72 hours to accelerate product iteration.

 

💡 Technical Assurance:

 

  • 10-person professional design team: Free structural optimization to improve assembly efficiency by 30%.
  • Strict quality inspection: 100% full inspection (dimensional measurement, drop testing, flame-retardant testing), defect rate <0.1%.

 

🌍 Global Service:

 

  • Support DDP door-to-door service covering 50+ countries in North America, Europe, and Southeast Asia.
  • Long-term clients enjoy free mold maintenance and priority production scheduling.

Start Customizing · 3 Steps to Your Exclusive Solution

  1. Submit Requirements:
    • Click “Leave a Message” to upload 3D drawings (STP/IGS) or describe size, material, and appearance needs.
    • Free preliminary design suggestions and quotation.
  2. Solution Confirmation:
    • 3D renderings + mold plans issued within 48 hours.
    • Support sample prototyping with free adjustments for dissatisfaction.
  3. Rapid Production:
    • Samples shipped in 5–7 days, bulk orders delivered in as fast as 15 days.
    • Tiered discounts for orders over 5,000 pieces.

Contact Us to Unlock Customization Services

📞 Exclusive Benefits:

 

  • 30% discount on sample fees for new customers.
  • Free packaging design service for bulk orders.
  • 24/7 online customer service for real-time production updates.
(Note: For live injection molding videos, industry cases, or inspection reports, feel free to request via message!)