Description
I. Core Advantages of the Product
High – strength engineering plastics such as ABS and PC/ABS alloy are used. The impact resistance strength is ≥15kJ/m², the flame – retardant rating reaches UL94 V0, and it can operate stably in extreme environments from – 30℃ to 80℃.
Diverse Surface Treatments: Processes such as matte/glossy baking finish, IMD curved lens lamination, and sand – blasting oxidation can meet the texture requirements of high – end devices.
It covers the mainstream sizes from 15 to 82 inches, with an adjustable thickness of 2 – 12mm. Customization of non – standard extra – large sizes is supported, suitable for scenarios such as TVs, advertising machines, and industrial control equipment.
The carbon – fiber double – sided thermo – forming technology has a forming depth of 600mm. With a triple – cooling system, the dimensional tolerance is ensured to be ±0.5mm.
For post – processing, CNC precision hole – repairing and ultrasonic welding are used to achieve seamless assembly.
Technical Connection: Provide the 3D drawing/physical sample of the product, and clarify the size, material (ABS/PC/PP, etc.), surface treatment process, and functional requirements (heat – dissipation holes, interface reservation, etc.).
Scheme Optimization: Engineers evaluate the structural rationality, suggest improvement plans such as rib layout and wall – thickness optimization, and provide material test reports (such as RoHS, UL certification) simultaneously.
Rapid Mold – Making: Aluminum – made mold bases and NAK80 mold cores are used. The mold manufacturing can be completed in 7 – 20 days. Multi – cavity mold design is supported to improve mass – production efficiency.
Sample Verification: Provide 3 – 5 trial – mold samples, and support reliability verification such as high – low – temperature cycling and drop tests.
Mass Production: With fully – automatic injection/blow – molding production lines, the daily output can reach 1200 – 2000 pieces. The minimum order quantity is 100 pieces.
Quality Inspection and Packaging: Full – size laser scanning and manual re – inspection are carried out. Shock – proof pearl cotton/custom – made blister trays are used for packaging to ensure transportation safety.
The mold cost can be paid in installments. When the mass – production quantity reaches 50,000 pieces, 30% of the mold cost will be returned.
Free material substitution plans (such as the HIPS cost – reduction plan) are provided, and the unit – cost reduction can reach 15%.
One – stop Delivery: Value – added services including silk – screen LOGO, accessory embedding, and 整机 assembly are covered.
Certification Assistance: Provide EMC test reports and material certificates required for CE/FCC/CCC certifications.
Please fill in the following information, and the engineer will provide a quotation and process feasibility analysis within 2 hours:
- Product Use: □TV □Monitor □Advertising Machine □Others _________
- Shell Size: Length ___mm × Width ___mm × Thickness ___mm
- Expected Material: □ABS □PC/ABS □HIPS □Others _________
- Monthly Demand: □100 – 500 pieces □500 – 2000 pieces □More than 2000 pieces
- Special Requirements: □Flame – Retardant Certification □IMD Process □Interface Hole – Opening _________
Message Channel: Online form on the official website/send requirements to charlie@plasticmetalparts.com. Priority response will be given if the drawing is attached!
Through a structured process and a transparent cooperation mechanism, we are committed to shortening the product development cycle by 30% to help customers quickly capture the market. Click to view the [Success Case Library] or make an appointment for an on – site factory inspection to deeply experience the full – chain intelligent manufacturing capabilities.
