Precision Titanium & Steel CNC Machining
| Parameter | Technical Details |
|---|---|
| Primary Materials | Titanium Alloys (Gr5/Gr23) • Stainless Steel (304/316) • Tool Steel |
| Machining Tolerance | ±0.003mm – ±0.01mm (ISO 2768-m) |
| Max Part Dimensions | 800mm × 600mm × 300mm |
| Surface Roughness | Ra 0.2μm (Mirror Finish Option) |
| Secondary Processes | Heat Treatment • EDM Wire Cutting • Precision Grinding |
| Quality Certification | ISO 9001 • AS9100 • ISO 13485 Medical |
| File Compatibility | SolidWorks • CATIA • AutoCAD • PDF |
| MOQ Flexibility | 1-100,000+ units (Prototype to Mass Production) |
Description
Our Precision Machined Parts
These aerospace parts? We machine them to ±0.003mm tolerance—no slacking here. I’ve held these before, the finish is so smooth you can see your reflection.
Medical implants made with titanium? Bro, this stuff is biocompatible—your body won’t reject it. The precision here is next level, we make sure every part fits perfectly.
This is our machining process in action—we use 5-axis machines to nail every detail. No messy cuts here, we’ve got this down to a science.
Let’s Talk Process & Materials (No Boring Jargon)
Bro, machining titanium steel is no joke—we’ve got the tricks to make it perfect. First off, the materials:
- Titanium Alloys: Grade 5 (Ti6Al4V) and Grade 23 (ELI) — I’ve used this titanium stuff before, the grip is chef’s kiss, and it’s so strong but light? Wild. Perfect for aerospace and medical stuff.
- Stainless Steel: 304/316 — Corrosion-resistant, tough, great for parts that need to last forever. We even do tool steel for super hard parts.
Now the process—we don’t just hack away at the metal:
- Tooling: We use TiAlN-coated carbide tools—these things don’t wear out fast, even when machining titanium. No cheap tools here, we don’t want your parts to suck.
- Cooling: High-pressure coolant (over 7MPa!)—titanium gets hot fast, so we blast it with coolant to keep the tool from melting. Trust me, this is a game-changer.
- Speeds: For titanium, we run at 60-100 m/min, feed rate 0.05-0.15 mm/tooth. Slow and steady wins the race here, no rushing—we want precision, not scrap.
- Finishing: We do electropolishing, bead blasting, anodizing—whatever you need to make the part look and work perfect. I’ve seen some of our finished parts, they look like art.
We Don’t Mess Around With Standards
Yo, these aren’t just random rules—they’re what make our parts not break on you:
- ISO 9001: Quality management system—we track every step, so no mistakes slip through.
- AS9100: Aerospace standard—if you’re making parts for planes, this is non-negotiable. We’ve got this locked down.
- ISO 13485: Medical device standard—for implants and surgical tools, we follow this to the letter. Your patients deserve safe parts.
- ASTM F136: For titanium medical implants—this ensures the material is safe for your body, no weird reactions.
- AMS 4928: Aerospace titanium standard—our engine mounts meet this, so they don’t fail mid-flight. Scary thought, right? We don’t let that happen.
Test Stats (For Reference Only, Okay?)
Check out these numbers we got from our tests—don’t quote us on exact numbers, but this gives you an idea:
Ti-6Al-4V Machining
- Cutting speed: 85 m/min
- Feed rate: 0.1 mm/rev
- Surface roughness: Ra ≤ 0.4 µm (super smooth!)
- Tool life: +15% with high-pressure coolant
316 Stainless Steel
- Cutting speed: 120 m/min
- Feed rate: 0.12 mm/rev
- Tolerance: ±0.005 mm
- Tool wear: 20% less than uncoated tools
Medical Implant Test
- Fatigue life: >500,000 cycles (that’s a lot of use!)
- Surface cleanliness: TOC < 0.5 mg/m² (super clean, no gunk)
- Biocompatibility: Passed ISO 10993 tests (safe for bodies)
*These are test results, actual results may vary based on part design and setup—just fyi!
Tech Specs (No Boring Tables, Just Facts)
| Parameter | Details |
|---|---|
| Materials | Titanium (Gr5/Gr23), Stainless Steel (304/316), Tool Steel |
| Tolerance | ±0.003mm – ±0.01mm (ISO 2768-m) |
| Max Part Size | 800mm × 600mm × 300mm |
| Surface Roughness | Ra 0.2μm (mirror finish option available) |
| Secondary Processes | Heat Treatment, EDM Wire Cutting, Precision Grinding |
| MOQ | 1-100,000+ units (we do prototypes AND mass production) |
Hit Us Up RIGHT NOW!
Get a free DFM analysis in 8 hours, no cap! We’ll also send you a free surface roughness report if you’re a first-time client.
