Stainless Steel Die-Cast Parts Machining Services
Processing materials: 304/316L/410/420/17 – 4PH, etc.
Shape range: 500×400×300mm (customizable)
Wall thickness accuracy: minimum 0.8mm (complex parts) / 1.2mm (customizable)
Weight range: within 15kg (solid parts) / within 8kg (customizable)
Tolerance standard: GB/T 6414 CT4 – CT6 level (customizable)
Surface roughness: Ra≤1.6μm (polished surface) / Ra≤3.2μm (conventional surface) | customizable
High precision: Coordinate measuring machine detection accuracy of ±0.005mm, 100% full inspection for the first piece
Long lifespan: H13 mold lifespan ≥ 100,000 times, 20% higher than the industry average
Low defect rate: Air tightness test at 0.8MPa with 30 – second pressure holding and no leakage, defective rate ≤ 0.3%
Description
🔥 Why Choose Us? 3 Core Advantages That Solve Key Pain Points
🛠️ Full-Dimension Customization, Your Requirements Set the Standard
1. Material Customization: 3 Series for All Scenarios
Material Type
|
Representative Grades
|
Core Performance Data
|
Typical Applications
|
Austenitic Stainless Steel
|
304/316L
|
Salt spray test ≥1000 hours, elongation ≥40%
|
Food machinery, medical equipment, kitchen & bathroom hardware
|
Martensitic Stainless Steel
|
410/420
|
Tensile strength ≥540MPa, hardness HRC 20-25
|
Automotive brake calipers, industrial valve components
|
Precipitation Hardening Stainless Steel
|
17-4PH
|
Hardness HRC 30-40, yield strength ≥1000MPa
|
Aerospace structural parts, precision instrument components
|
2. Dimensional Processing: Micron-Level Precision, Pushing Technological Limits
- Size Range:Maximum 500×400×300mm (L×W×H), minimum detail precision 0.1mm
- Wall Thickness Control:1.2mm for regular parts, 0.8mm for complex structures (industry average 1.5mm)
- Tolerance Standard:GB/T 6414 CT4 level (higher CT6 level available), surface roughness Ra≤1.6μm (polished surface)
- Weight Range:Within 15kg for solid parts, 8kg for hollow structures, lightweight design optimization supported
3. Surface Treatment: 8 Processes for Both Aesthetics and Performance
Process Type
|
Performance Parameters
|
Effect Description
|
Application Scenarios
|
Mechanical Polishing
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Mirror-level Ra≤0.2μm, gloss ≥85%
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Mirror-smooth surface
|
Medical devices, high-end consumer electronics casings
|
Electroplating/Chemical Plating
|
Nickel plating salt spray test ≥500 hours, chromium plating ≥1000 hours
|
Long-lasting anti-corrosion with metallic luster
|
Outdoor equipment, decorative hardware parts
|
PVD Coating
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Hardness HV 2000+, friction coefficient ≤0.15
|
Wear-resistant and scratch-resistant
|
Mold components, high-precision mechanical parts
|
Passivation Treatment
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Blue spot test rust-free, passivation film thickness 2-5μm
|
Original color protection with enhanced corrosion resistance
|
Food-grade equipment, chemical pipeline components
|
4. Process Assurance: Hardcore Technology for Quality
- Mold Technology:Using H13/8407 mold steel (service life ≥100,000 cycles), CAE mold flow analysis optimizing gate design, reducing porosity by 40%
- Casting Equipment:200T-2000T cold chamber die casting machines, 1650℃ precise temperature control, grain refinement increased by 30% (vs. traditional processes)
- Inspection System:CMM (accuracy ±0.005mm) + industrial CT (internal defect resolution 0.1mm), dual control with first-piece full inspection + production sampling
🚀 4 Industry-Tailored Solutions, Deep Customization for Niche Scenarios
1. Automotive Components
2. Medical Devices
3. Industrial Equipment
4. 3C Electronics
💎 Transparent End-to-End Service, Traceable Every Step
- Requirement Communication:24-hour response, free DFM (Design for Manufacturability) analysis (including material suggestions + cost optimization)
- Prototyping Stage:7-15 days for first sample delivery, 3 free revisions supported, with full-dimension inspection report
- Mass Production Stage:500-piece MOQ, weekly production updates, SF Express shipping + wooden frame packaging (damage compensation guaranteed)
- After-Sales Guarantee:1-year warranty (free repair for non-human damage), 7×12-hour dedicated customer service for fast response