Titanium alloys experience severe work hardening during CNC machining, with 0.05-0.15mm thick surface layers and 40-60HV hardness increase, significantly raising cutting resistance and tool damage compared to stainless steel. Machining…
For milling titanium alloys like Ti-6Al-4V, the recommended RPM range is typically 500-3600 RPM, depending on tool diameter and cutting speed. The exact value can be calculated using the formula:…
Titanium parts are manufactured through a multi-stage process involving ore extraction, chemical processing, metal production, and precision manufacturing techniques. The production of titanium components requires specialized equipment and strict quality…
Yes, titanium can be CNC machined, but it presents significant challenges compared to more commonly machined materials like aluminum or steel. The process requires specialized techniques, tools, and parameters to…
Achieving a mirror-like surface finish in CNC grinding is a meticulous process that hinges on the precise selection of abrasive grit size, among other critical factors. This guide will break…
Seamless integration of CAD (design), CAM (tool-path), and CNC (execution) turns a digital model into a finished part in minutes, not days. 1. Data Flow Overview The integration follows a…
Tool life is the total cutting time or number of good parts a tool can produce before it must be replaced or reground. Accurate prediction prevents unplanned downtime and controls…
Table of Contents Basic Understanding of CNC Part Design 3 Key Preparations Before Design Detailed Operation Record: 5 Steps to Connect Design & Machining 6 Essential Machining Tips for Beginners…
I. What is CNC Machining Tool Chatter? Tool chatter refers to abnormal vibration between the cutting tool and workpiece during CNC machining, characterized by high-frequency noise (100-5000Hz), uneven machined surfaces…
I. What is Workpiece Overcut? Overcut refers to a situation in CNC machining where the actual material removed by the tool exceeds the designed tolerance (excessive material removal), resulting in…