25 Years of Injection Molding Expertise · EV Charger Housing Customization — One-Stop Service from Design to Mass Production
As a high-tech enterprise with 25 years of precision injection molding experience, we provide end-to-end customization services for electric vehicle (EV) charger housings. Equipped with German KraussMaffei injection molding machines and Swiss ARBURG multi-component systems, we adhere to ISO 9001 quality management from material R&D and mold design to production, ensuring compliance with UL, CE, and other international standards.
✅ Material Solutions:
- ABS (high toughness, impact strength ≥18kJ/m²)
- PC+ABS Alloy (120℃ heat resistance, UL94 V-0 flame retardancy)
- PP (chemical corrosion resistance, 15% weight reduction via low density)
Free material UL Yellow Card and flame-retardant test reports available.
✅ Design Freedom:
- Precise positioning for fast-charging interfaces (CCS/CHAdeMO/GB/T)
- Optimized cooling hole design (aerodynamic simulation reduces thermal resistance by 10%)
- Waterproof structures (IP67 standard, IP69K customization available)
✅ Surface Treatments:
- Matte texture (Ra1.6–Ra3.2) for improved grip
- Metallic electroplating (thickness ≥0.5μm, salt spray test >72 hours)
- Laser engraving (permanent marking, friction resistance grade 4)
🔧 Equipment Advantages:
- German KraussMaffei CX Series (clamping force 100–500 tons)
- Swiss ARBURG multi-component systems (support 3-color co-injection)
- Coordinate measuring machines (CMM, inspection accuracy ±0.005mm)
💡 Technical Support:
- Moldflow analysis (optimizes gate location to reduce sink marks)
- 15-person R&D team (structural strength FEA analysis provided)
- Free DfM (Design for Manufacturability) consulting
🌍 Global Services:
- Sample delivery via DHL/UPS (3–5 days)
- Bulk orders FOB Shanghai/Ningbo, EXW/DDP terms supported
- 12-month quality guarantee with lifetime maintenance
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Submit Requirements:
- Upload 3D models (STP/IGS) or describe size/material needs
- Specify application scenarios (home/commercial/vehicle-mounted)
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Solution Evaluation:
- Material selection suggestions within 48 hours
- Mold plans and quotations issued within 72 hours
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Sample Confirmation:
- Sample production completed in 7–10 days
- Includes sample inspection reports (dimensions/appearance/performance)
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Bulk Production:
- First batch delivery within 20–35 days after mold approval
- Support small-batch trial production (500–1,000 pieces)
(Note: For EV charger housing drop test videos, flame-retardant certification reports, or factory tours, message us to request materials!)
