Description
25-Year Lighting Accessories Customization Expert · Acrylic Lamp Covers & Plastic Shells — Unlimited Size and Shape Customization, Ignite Creative Design
As a source factory specializing in optical plastic processing for 25 years, we provide end-to-end customization services for acrylic large lamp covers, round chandelier shells, and DIY lighting accessories. From high-transparency acrylic lamp covers to personalized plastic lamp shells, we support one-stop solutions from design prototyping to mass production with high-precision injection molding machines, heat bending lines, and laser engraving equipment, meeting diverse needs in home and commercial lighting fields.
✅ Material Options:
- Acrylic (PMMA): 92% light transmittance, weather-resistant, suitable for high-end chandelier covers.
- ABS/PC: High toughness, easy to color, support flame-retardant grade (UL94 V-0) material customization.
- PETG: Environmentally recyclable, suitable for baby lamps and export products.
Free material light transmittance and temperature resistance test reports provided to match lighting safety standards.
✅ Design Freedom:
- Size Customization: Diameter from 50mm mini table lamp covers to 1000mm large project lamp shells, thickness 0.5–10mm flexible options.
- Shape Innovation: Round/square/wavy/irregular shapes, support drawing-based processing (STP/IGS) or hand-drawn sketch conversion.
- Functional Upgrades: Anti-glare matte treatment (transparency 30%–70%), UV-printed patterns, built-in LED slot design.
✅ Surface Processes:
- Optical-Grade Polishing: Uniform light transmission without defects, surface roughness Ra≤0.2μm.
- Metallic Electroplating: 20+ colors like champagne gold/rose gold, salt spray test >48 hours without fading.
- Laser Engraving: High-precision LOGO/pattern engraving (minimum line width 0.1mm) for exclusive brand identification.
🔧 Advanced Equipment:
- Japanese imported heat bending machines (temperature control ±1℃): Ensure curved lamp covers without wrinkles or bubbles.
- Full-automatic injection molding machines (clamping force 200–1500 tons): Batch production dimensional tolerance ±0.1mm.
- Coordinate measuring machines (accuracy ±0.02mm): 100% full inspection of light transmittance and wall thickness uniformity.
💡 Technical Support:
- 10-person design team: Free optical simulation (LightTools) and structural optimization suggestions.
- Moldflow analysis: Optimize gate positions to reduce shrinkage and deformation in lamp covers.
- Rapid prototyping: 3D printed samples completed in 3 days, injection-molded samples delivered in 7 days to accelerate new product development.
🌍 Global Service Network:
- Sample direct mailing: DHL/UPS global delivery in 3–5 days with customs clearance assistance.
- Bulk orders: FOB Ningbo/Shanghai port, EXW/DDP terms supported, monthly capacity 500,000 pieces.
- After-sales guarantee: 12-month quality warranty with lamp installation adaptation guidance.
-
Submit Requirements:
- Click “Leave a Message” to upload drawings (STP/IGS/DWG) or describe size, material, and effect requirements.
- Attach lamp application scenarios (home chandelier/commercial floor lamp/DIY crafts) to get exclusive design suggestions.
-
Solution Confirmation:
- 3D renderings + material plans issued within 48 hours (including light transmittance simulation data).
- Support sample prototyping with free design adjustments for dissatisfaction.
-
Bulk Production:
- First batch delivery within 20 days after mold approval, tiered discounts for orders over 500 pieces.
- Provide trial installation video guidance to ensure 100% adaptation with lamp structures.