Custom Processing Furniture ABS Shell Cover Plastic Injection Mould
Product Name: Custom – processed Furniture ABS Shell Plastic Injection Mold
Mold Material: Commonly used P20/H13 mold steel
Product Material: ABS plastic
Mold Size: Approximately 500×400×300 mm (Can be customized according to product size)
Number of Cavities: 1 – 8 cavities (Supports single – cavity and multi – cavity designs)
Processing Precision: Dimensional tolerance range of ±0.03 – 0.05 mm
Single Injection Cycle: Approximately 10 – 30 seconds (Depending on product structure and process)
Service Life: 100,000 – 500,000 injection cycles
ABS Injection Temperature: 210℃ – 260℃
Finished Product Wall Thickness: 1.2 – 3.5 mm (According to design requirements)
Mold Weight: Approximately 50 – 300 kg (Determined according to mold structure and size)
Surface Treatment: Electroplating or polishing, surface roughness Ra 0.8 – 1.6 μm
Description
Product Overview
Product Name: Custom – processed Furniture ABS Shell Plastic Injection Mold
Scope of Application: It is mainly used for the mass production of furniture shells, decorative panels, and other ABS plastic products. This mold adopts high – precision processing technology and advanced injection – molding techniques to ensure that the finished products have excellent appearance quality, dimensional accuracy, and structural stability.
Product Features and Technical Parameters
High – quality Materials: The mold is made of P20 or H13 high – wear – resistant mold steel, ensuring the long – term stable operation of the mold under high temperature and high pressure. The production material is ABS plastic, which has good impact resistance and processing performance.
Precision Design: Advanced CAD/CAE systems are used for design and simulation to ensure that the dimensional tolerance is controlled within ±0.03 – 0.05 mm, meeting the high – precision requirements of furniture shells.
Efficient Molding: The single – injection cycle is approximately 10 – 30 seconds, suitable for large – batch continuous production. The wall thickness of the finished product can be controlled within the range of 1.2 – 3.5 mm according to design requirements.
Multi – cavity Design: It supports single – cavity or multi – cavity customization to meet different production needs. The general size of the mold is about 500×400×300 mm, and the weight is between 50 – 300 kg.
Surface Treatment: The surface of the mold can be electroplated or polished, and the surface roughness can be controlled within Ra 0.8 – 1.6 μm to ensure the surface quality of the finished product.
Service Life: The designed service life can reach 100,000 – 500,000 injection cycles, suitable for long – term high – intensity production.
Customization Process
Demand Communication and Confirmation
Customers provide product design drawings, samples, or technical requirements, clarifying the functions, appearance, and usage environment of the finished products.
Both parties conduct preliminary communication to confirm the project feasibility, delivery time, and budget.
Preliminary Scheme Design
The technical team formulates a plan according to the customer’s needs, including mold structure, number of cavities, and cooling system design.
Provide a preliminary technical scheme and quotation for the customer’s review.
Detailed Design and Review
Carry out detailed CAD modeling and CAE simulation to verify the structural strength, runner rationality, and injection – molding process parameters.
Review the design drawings with the customer, and adjust and confirm details.
Mold Manufacturing
Start the processing of mold components according to the final – determined design drawings, including CNC milling, EDM (Electrical Discharge Machining), and drilling.
Simultaneously conduct mold heat treatment and surface treatment to ensure that the mold meets the design requirements.
Mold Assembly and Debugging
Assemble the processed components to complete the construction of the overall mold.
Conduct trial – mold debugging to verify functions such as mold opening and closing, injection runner, and cooling system, and fine – tune the mold parameters.
Pilot Production and Feedback
Use actual ABS materials for pilot production, and test the dimensions, appearance, and mechanical properties of the finished products.
Collect customer feedback, and make technical improvements and re – debugging if necessary to ensure the stable operation of the mold.
Mass Production and After – sales Service
After the customer confirms that the pilot – produced products meet the requirements, put them into formal production.
Provide subsequent technical support, regular maintenance, and after – sales service to ensure the smooth and efficient production process of customers.
Through the above – mentioned detailed customization process, we not only ensure the high – precision and high – efficiency of the mold but also optimize the design according to the customer’s personalized needs, providing comprehensive technical support and guarantee for the production of furniture ABS shells and other products.
