Die Casting

There is no single “best” metal for die casting—only the most suitable metal for your specific application. The choice depends on four non-negotiable factors: Part function (e.g., structural load-bearing vs….

In die casting, the “mold” is officially called a die—a precision-engineered, reusable metal tool that shapes molten metal into the desired part geometry. Unlike single-use molds (e.g., sand casting molds), die…

Yes—die casting can be sufficiently strong for most industrial, automotive, and consumer applications—but its strength depends on three critical factors: the metal alloy used, the die casting process controls (e.g.,…

Most die cast models (e.g., 1:18 car models, aircraft replicas, toy figurines) are made of zinc-based alloys—specifically Zamak alloys (the most common) —with smaller uses of aluminum alloys and rare…

Yes—die casting is a type of permanent mold casting—but the reverse is not true. Permanent mold casting is an umbrella category for casting processes that use reusable (permanent) metal molds…

No, die cast aluminum does not rust—but it can still corrode. Here’s the key distinction: Rust (technically “iron oxide”) only forms on ferrous metals (those containing iron, like steel or iron)….