Thin Plastic Washers is a widely used component in various mechanical equipment and engineering, it has excellent insulation, corrosion resistance, thermal insulation and non-magnetic properties, and is lightweight, suitable for a wide range of fields such as semiconductor, automotive, aerospace industry and interior decoration. The following is a detailed description of the thin plastic washer production process, customization services, materials and their properties.
1. Thin plastic washer production process
a. Raw material preparation
Select suitable plastic raw materials, such as Nylon 66, PC, PEEK, etc., according to customer needs and the environment in which the washers are used.
b. Injection molding
Heat the plastic raw material to a molten state, and use the high pressure of the injection molding machine to inject the molten plastic into the mold.
The injection molding process includes four stages: filling, pressure holding, cooling and demolding to ensure the gaskets are of accurate size and structural integrity.
c. Cooling and Curing
The plastic inside the mold is rapidly cooled and cured in the cooling system to ensure that the washers have a certain degree of rigidity and strength.
d. Quality Inspection
The molded washers are tested for size, appearance and performance to ensure that they meet customer requirements.
e. Packaging and shipment
Pack the tested washers and arrange shipment to the customer’s designated place.
2. Customized thin plastic washers
a. Customer demand communication
Communicate with customers in detail about the use of the washers, size requirements, performance requirements, etc., to ensure that the customized solutions meet customer needs.
b. Design and development
Design and develop the washers according to the customer’s requirements, including size design, material selection, mold design, etc..
c. Sample making and testing
Produce samples and conduct performance tests to ensure that the samples meet the design requirements.
d. Mass Production
Carry out mass production according to the samples confirmed by customers to ensure stable product quality.
e. After-sales service
Provide product warranty and after-sales service to solve the problems encountered by customers in the process of use.
3. Thin plastic washer material introduction
Material:
Nylon 66 (PA66), polycarbonate (PC), polyether ether ketone (PEEK), polyphenylene sulfide (PPS), polytetrafluoroethylene resin (PTFE) and so on.
Characteristics:
Excellent insulating properties: plastic washers have excellent insulating properties and are suitable for insulation protection of electrical equipment.
Corrosion resistance: plastic washers have excellent corrosion resistance to a wide range of chemicals and solvents, suitable for corrosive environments.
Thermal insulation properties: plastic washers have good thermal insulation properties, can be used for heat insulation and thermal insulation occasions.
Non-magnetic properties: plastic washers are non-magnetic materials, suitable for the need to avoid magnetic interference occasions.
4. Characteristics of thin plastic washers of different materials
Products:
Nylon 66 Thin Plastic Washers, PC Thin Plastic Washers, PEEK Thin Plastic Washers, PPS Thin Plastic Washers, PTFE Thin Plastic Washers and so on.
Data:
Nylon 66:
Continuous use temperature: 85°C
Abrasion resistance: excellent
Self-lubrication: excellent
Chemical resistance: Good
PC:
Continuous use temperature: 60℃ (can be unaffected by 140℉ water temperature)
Impact resistance: Superior
Dimensional stability: good
Toughness: Strong
PEEK:
Continuous use temperature: 180°C
Chemical resistance: most excellent
Heat resistance: excellent
Abrasion resistance: Good
PPS:
Continuous use temperature: 200℃
Heat resistance: excellent
Chemical resistance: good
Mechanical properties: excellent
PTFE:
Continuous use temperature: 260°C
Inactivity to chemicals and solvents: almost total
Electrical properties: excellent
Non-adhesion and lubricity: Excellent
Customized Thin Plastic Washers Service FAQ
Q1: What size of thin plastic washers can I customize?
A1: You can customize any size of thin plastic washers according to your specific needs, just provide detailed size requirements and drawings.
Q2: How long does it take to customize thin plastic washers?
A2: The customization time depends on the complexity and quantity of the washers, generally it takes 7-15 working days from design to production completion.
Q3：What materials do you provide customized thin plastic washers?
A3：We provide customized service of thin plastic washers in various materials such as Nylon 66, PC, PEEK, PPS, PTFE, etc. Choose the right material according to your needs.
Q4: How to calculate the price of customized thin plastic washers?
A4：The customized price depends on the size, quantity, material and process complexity of the washers, the specific price needs to be accounted for according to your needs.
Q5: Do you provide after-sales service?
A5：Yes, we provide product warranty and after-sales service to ensure that any problems you encounter in the course of use will be solved in time.
