5-axis machining

Custom 5 Axis Stainless Steel Brass Titanium CNC Services

Applicable Materials

Stainless steel (304/316/17 – 4PH, etc.)

Brass (H59/H62/leaded brass)

Aluminum alloy (6061/7075/ADC12)

Titanium alloy (Gr5/Gr23/TC4)

Others: Nickel – based alloys and superalloys (such as Inconel) are supported.

Processing Range

Maximum workpiece size: 1200×800×500mm (Customized expansion is supported.)

Material thickness: 0.5 – 300mm

Typical applications: Aerospace structural parts, medical device components, automotive turbine blades, precision mold inserts

Categories: CNC Machining Parts, Machining Tag: Automotive

Description

 

Xiamen Goldcattle · Precision OEM Since 1998
ISO 9001 · AS9100

Precision 5-Axis CNC Machined Parts

Complex Geometry Components · Aerospace & Medical Grade · ±0.005mm Tolerance

Materials: 6061 / 7075 / 316L / Ti Gr5 / Inconel
Tolerance: ±0.005mm
Surface Finish: Ra0.1–3.2μm
MOQ: From 1 Piece

Key Advantage: Single-setup 5-axis simultaneous machining eliminates alignment errors, delivers complex geometries with industry-leading precision, and reduces lead time by up to 40% compared to multi-setup processes.



* 72-hour express prototyping available. Full CMM inspection included.

Product Overview

Engineered for demanding applications where precision, complexity, and material integrity are critical. Our 5-axis CNC machined parts are produced on advanced machine tools with closed-loop linear scales, delivering consistent accuracy across aluminum, stainless steel, titanium, and superalloys. Each component undergoes full CMM inspection with material certificates, ensuring compliance with aerospace, medical, and industrial standards.

Technical Specifications

Available Materials 6061-T6, 7075-T6, 304/316L, Titanium Gr5 (TC4), Inconel 718, Brass
Max Workpiece 1200 × 800 × 500mm
Min Wall Thickness 0.3mm
Positioning Accuracy ±0.008mm
Machining Tolerance ±0.005mm (diameter), ±0.01mm (length)
Surface Finish Range Ra0.1 – 3.2μm
Spindle Speed 24,000 – 30,000 RPM
Inspection CMM (2μm accuracy) + material certificates
Quality Standards ISO 9001, AS9100 compliant

Material Options

Material Tensile Strength Density (g/cm³) Corrosion Resistance Best Application
6061-T6 Aluminum 310 MPa 2.70 Excellent General engineering, automotive
7075-T6 Aluminum 505 MPa 2.81 Good Aerospace structural parts
304/316L Stainless ~515 MPa 8.00 Superior Medical, industrial equipment
Titanium Gr5 (TC4) ~950 MPa 4.43 Superior Aerospace, medical implants
Inconel 718 ~1,035 MPa 8.19 Superior High-temperature, turbines
Brass (H59/H62) ~400 MPa 8.50 Good Precision fittings, valves

* Material certificates available upon request. Special alloys and custom grades supported.

Production Process

1

Material Selection

Sourcing certified materials with full traceability.

Key insight: Material choice determines 70% of final component performance.

2

DFM & Programming

5-axis CAM programming with UG/MasterCAM and simulation.

Key insight: CAE simulation identifies potential issues before material is cut.

3

5-Axis Machining

Single-setup simultaneous machining with thermal compensation.

Key insight: Single setup eliminates cumulative errors from multiple fixtures.

4

In-Process Monitoring

Real-time processing logs for critical features and tolerances.

Key insight: Thermal expansion compensated during machining for tight tolerance parts.

5

CMM Inspection

Full-size CMM inspection with 2μm accuracy and material certificates.

Key insight: 100% inspection of critical dimensions ensures zero-defect delivery.

6

Packaging & Delivery

Rust-preventive oil + vacuum film or custom wooden boxes.

Key insight: 72-hour express prototyping available — lead time reduced by 40%.

3-Axis vs. 5-Axis Comparison

Feature 3-Axis Machined Parts 5-Axis Machined Parts
Number of Setups 3–6+ setups Single setup
Complexity Limited to flat/2.5D Complex 3D surfaces, undercuts
Accuracy Setup-dependent ±0.005mm — no stack-up errors
Surface Finish Limited by tool access Ra0.1μm achievable
Lead Time Longer 40% faster
Min Wall Thickness >1.0mm 0.3mm

Industry Applications

✈️
Aerospace
Structural parts, brackets, lightweight components
🏥
Medical
Surgical instruments, implant fixtures, device housings
🚗
Automotive
Turbine blades, precision mold inserts, EV components
🤖
Robotics
End effectors, motion system parts, housings
⚡
Energy
Nuclear valve components, 316L deep-hole parts
🏭
Industrial Equipment
Precision assemblies, wear components

Common Engineering Challenges & Solutions

❌ Thin-Wall Deformation

Cause: Insufficient rigidity. Solution: Optimized fixturing and toolpath strategies — min wall thickness 0.3mm achievable.

❌ Tool Deflection

Cause: Deep cavity machining. Solution: Dedicated tool strategies and constant monitoring.

❌ Thermal Expansion

Cause: Heat generation during machining. Solution: Temperature control and real-time thermal compensation.

❌ Surface Finish Inconsistency

Cause: Complex curved surfaces. Solution: Finishing strategies with high-speed spindle — Ra0.1μm achievable.

Case Studies

Aerospace bracket 7075 aluminum 5-axis machinedAerospace Structural Bracket

Material: 7075-T6 Aluminum

Challenge: Complex curved surface with ±0.005mm tolerance.

Result: Single-setup machining — lead time reduced by 40%.

Medical titanium implant 5-axis machinedMedical Titanium Implant Component

Material: Titanium Gr5 (TC4)

Challenge: Ra0.1μm surface finish requirement.

Result: Approved for clinical validation.

Inconel 718 turbocharger impeller 5-axis machinedAutomotive Turbocharger Impeller

Material: Inconel 718

Challenge: Complex blade geometry in superalloy.

Result: 5-axis simultaneous machining completed in single setup.

Is 5-Axis Right for Your Part?

Complex 3D Surfaces
→ 5-Axis required for undercuts and freeform geometries
Tight Tolerance
→ 5-Axis eliminates stack-up errors from multiple setups
Lightweight Design
→ 5-Axis enables thin-wall structures down to 0.3mm
Production Efficiency
→ 5-Axis reduces cycle time with single-setup efficiency

Frequently Asked Questions

Q: What advantages do 5-axis machined parts offer? Single setup, complex geometries, tighter tolerances.
Q: What tolerance can be achieved? ±0.005mm with closed-loop scales.
Q: Can you machine titanium and Inconel? Yes — titanium Gr5/TC4, Inconel 718, and other superalloys.
Q: What industries use 5-axis parts? Aerospace, medical, automotive, robotics, energy.
Q: Can prototypes be delivered within one week? Yes — 72-hour express prototyping available.
Q: Do you provide CMM inspection reports? Yes — full inspection with material certificates.

PRODUCT SNAPSHOT

Materials: Aluminum · Stainless · Titanium · Inconel
Precision: ±0.005mm
Finish: Ra0.1–3.2μm
MOQ: From 1 Piece
Certified: ISO 9001 · AS9100

Request a Quote for Your 5-Axis CNC Parts

Upload your drawing or share your requirements — we will respond within 4 hours with DFM feedback.



Confidentiality guaranteed. 72-hour prototypes available.

Related products