Custom CNC Machined Parts | Feature Relationships

Place of Origin : XiaMen, China

Brand : JSD

Model : CNC-44

Model : CNC customized parts

Material : Stainless steel, steel, aluminum, brass, titanium, steel special treatment sandblasting, anodizing, plating, polishing, etc.

Quality control : 100% inspection before shipment

Certificate : ISO9001

Key words : CNC machining parts CNC machining service

Name : CNC customized machining

Description

Custom CNC Machining · Metal & Engineering Plastics

Custom CNC Machined Metal & Plastic Parts

A machined part is not accepted because its dimensions are inside tolerance. It is accepted because the features that mate with something else are right relative to each other — the two holes that take a pin, the bore that has to be square to the face it seats on, the wall that must not move when the last clamp comes off. That set of relationships is what a drawing actually specifies, and it is what we machine to. This page is about the parts, the features and the evidence; the machines and the plant are on the services page.

  • Milled · turned · 5-axis
  • Aluminum · stainless · titanium · brass
  • PEEK · POM · PEI · PTFE · PA
  • CMM report · FAI · material certs
Six custom CNC machined parts on a bench: a milled aluminum housing with a pocket and bolt flange, a black anodized machined plate, a stepped stainless shaft with a thread, two turned stainless bushings, a five-axis aluminum flange with an angled pad and a machined PEEK insulator block
Six part families, one review process. What separates them is not the material — it is which features have to be right relative to which other features.
ScopeParts machined to your drawing
FamiliesMilled, turned, multi-axis
MaterialsMetals and engineering plastics
EvidenceDimensional report, FAI, certs

What This Page Answers, and What It Hands Back

This page covers the part

Part families and what distinguishes them; which machining route a geometry actually needs; material grades and what each one does badly; the features that decide whether a part is holdable; how tolerance is stated per feature rather than per shop; what a design review changes; finish by substrate; the documents that come with an order; and how the same part behaves at one piece and at ten thousand.

It is written for the person who has to release a drawing and defend it afterwards: a design engineer, a manufacturing engineer or a sourcing engineer at an OEM that has the drawing and needs the part.

This page does not repeat the plant

Spindle hours, floor area, machine list, company history and process photography live on the CNC machining services page, because that is the page a buyer reads when they are qualifying a supplier rather than releasing a part. Repeating it here would make two pages compete for the same query and neither one better.

What this page keeps for itself is the engineering conversation that happens after the supplier is qualified and before the first chip is cut.

Question you actually haveWhere it is answered
Does my geometry belong to a milled, turned or multi-axis family?Below, on this page
Which material grade suits the load, the environment and the budget?Below, plus the material library for full grade data
Which feature on my drawing is the one that will decide the price?Below: the feature budget
How is tolerance stated, and what does ±0.005 mm apply to?Below, plus the tolerance tables on the services page
What plant, equipment and capacity will make it?CNC machining services
How is the part actually cut, step by step?CNC milling and CNC turning

Four Part Families, Distinguished by Geometry Rather Than by Material

Part catalogues usually sort by material, which is the wrong axis for a buyer. Two aluminum parts can need completely different shops: a plate with a pocket on one face is a milling job, while a 300 mm shaft with three diameters, a thread and a cross hole is a turning job with a milling operation inside it. Sorting by geometry tells you what will actually be hard about your part.

Milled components

Prismatic parts: housings, plates, brackets, manifolds, covers. Features are pockets, slots, bolt patterns, tapped holes and open contours, cut from one direction where possible. The difficulty is almost never the outline — it is pocket depth against tool reach, and thin floors or walls that move when the part is unclamped.

Turned components

Rotationally symmetric parts: shafts, bushings, sleeves, spacers, threaded fittings, flanged pins. Features are diameters, grooves, threads, bores, chamfers and faces. The difficulty is diameter-to-length ratio, surface finish on a long unsupported section, and any feature that is not coaxial — a flat, a cross hole or a slot on a diameter turns the job into a second operation.

Multi-axis components

Parts with features on several faces, on inclined pads, or on a curved surface: angled ports, compound-angle holes, contoured bodies, impeller-like forms. The point of a fourth or fifth axis is not prestige — it is that the features keep their relationship to each other because they are cut without being released and re-clamped.

Engineering plastic components

Insulators, gears, bushings, seals, wear pads, fluid-handling blocks. Cutting is easy; holding is not. Plastics move after machining, absorb moisture, build internal stress when a skin is removed from one side only, and burr differently from metal — so the process has to be planned around the material's behaviour rather than around the cutter.

Four custom milled aluminum components: a mounting plate with a central pocket, lightening slots and a raised boss, an L-shaped bracket with filleted corner, a manifold block with parallel bores and cross-drilled ports, and a thin cover plate with an engraved pocket
Milled family. The manifold block is the instructive one: its difficulty is the intersection of the cross-drilled ports with the main bores, which is a burr and breakthrough problem, not a tolerance problem.
Feature in your designWhat it makes the partWhat it costs you
All features reachable from one faceA single-setup milled partNothing extra — this is the cheapest geometry there is
Features on two opposite facesA two-operation milled partA second datum to establish, and a position error between the faces that no single feature's tolerance describes
An inclined pad with holesA 3+2 or 5-axis partEither a fixture on an angle or a machine that tilts; the fixture is cheaper once, the machine is cheaper at volume
A hole on a curved surfaceMulti-axis, or a drilled flat spotThe drill walks on a curved entry unless the surface is spotted first, and the exit breaks out unevenly
A cross hole in a turned partA turn-mill partA second operation, or a machine with live tooling; either way the position is now a two-axis relationship
A flat or slot on a diameterA milled feature on a turned partOrientation becomes a controlled dimension, and it has to be measured against the diameter, not the end face
Six stainless steel CNC turned components: a stepped shaft with a milled flat, a slender threaded shaft with a polished journal, a hex fitting with a cross hole, a flanged bushing, a thin-walled sleeve and a knurled collar
Turned family. The stepped shaft has a milled flat on its middle diameter — a two-line feature that quietly turns a pure turning job into a turn-mill job, because that flat has an orientation relative to something.

Which Route a Geometry Actually Needs

Buyers often ask for five-axis machining because they assume it is better. It is better only when the part has a feature that cannot be reached, or cannot stay in relationship, from a fixed three-axis setup. On a part where every feature is reachable from one face, five axes add nothing and cost more per hour. The table is the decision we actually apply at review.

RouteTrigger in the geometryWhat it protectsWhen it is the wrong choice
3-axis millingEvery feature reachable from the top face; depth within tool reachCost and lead time; one setup, one datumThe moment a feature moves to a second face, the setup count — and the error — doubles
3-axis, multiple setupsTwo or three faces, each simpleSimple geometry at low costFeatures with a mutual relationship across the faces: each face is accurate and the pair is not
4-axis, indexedCylindrical or wrapped parts with features at angles around an axisThe angular relationship between features around the axisWhen the fifth face also has to be cut: the index is a rotation, not an orientation
3+2 (positioned 5-axis)Inclined pads, compound-angle holes, a few tilted facesMachining on an angle without a dedicated angle fixtureWhen the same setup also needs continuous simultaneous motion — positioned axes cannot follow a surface
Simultaneous 5-axisCurved surfaces, deep contoured pockets, ports on a sculpted bodySurface continuity and a single datum across a curved formPrismatic parts: the extra capability is paid for and not used
Turn-millA turned part with a cross hole, flat, slot or off-axis featureThe coaxial features and the off-axis feature in one clampingParts with no rotational symmetry at all — that is a milling job
EDM / wire EDMSharp internal corners, hardened material, thin slots a cutter cannot reachGeometry a rotating tool cannot produceAs a substitute for a machining operation because of a design corner radius — changing the radius is cheaper
GrindingHardened parts, tight roundness or finish on a journalRoundness, finish and size after heat treatmentSoft parts where milling or turning already meets the drawing
The rule behind the table. Every time a part is released and re-clamped, a new position error is created and the previous datum has to be re-established. A part with features on four faces made in four setups has four opportunities to drift; the same part made in two setups has two. This is why “can you hold the tolerance on this feature” is often the wrong question — the better one is “which features have to stay related, and can they be cut together”.
Five-axis machining center cutting a tilted aluminum component on a trunnion rotary table, with an end mill cutting an inclined face, coolant flowing and aluminum chips curling away
Trunnion machining of a part with an inclined pad. The pad, the pocket on the adjacent face and the holes in it keep their relationship because the table tilts rather than the part being moved.

Materials: What Each Grade Does Badly

Material tables usually list what a grade is good at, which is the part a buyer already knows. The useful column is the failure mode — because that is what turns into a rejected batch, a warped plate or a thread that strips on assembly. The grades below are the ones we machine routinely; full grade data sits in the material library.

GradeChosen forWhere it bitesTypical parts
6061-T6 aluminumMachinability, corrosion resistance, anodizing responseStrength is modest; it galls against stainless threads and welds poorly after anodizingHousings, plates, brackets, manifolds
7075-T6 aluminumStrength and stiffness per gramNotch sensitive, poorer corrosion resistance, cannot be welded, and hard anodizing reduces fatigue strengthLoaded structural parts, aerospace fittings
6082-T6 aluminumEuropean drawing convention; good strength with better forming than 7075Less common off the shelf, so lead time can be longer than 6061Structural parts, machine components
304 stainlessGeneral corrosion resistance, food-adjacent equipmentWork hardens under a dull tool and starts to chatter; not chloride resistantShafts, bushings, fittings, housings
316L stainlessChlorides, chemical exposure, medical and marine environmentsGummier to cut than 304, tends to smear and burr; low carbon grade is softer than people expectInstrument parts, fluid fittings, marine hardware
Ti-6Al-4VStrength-to-weight with corrosion resistanceLow thermal conductivity keeps heat in the cut, so tool life collapses without high-pressure coolant; springy, so thin walls deflect away from the cutterAerospace brackets, medical components
Brass C360Free machining, conductivity, good threadsLead content restricts some applications; dezincification in certain watersFittings, terminals, small precision parts
Carbon steel 1045Strength at low costCorrodes immediately without a finish; machines well only in a consistent condition, so stock condition has to be statedShafts, pins, mechanical parts
Engineering plasticChosen forWhere it bitesTypical parts
PEEKTemperature, chemical resistance, dimensional stability at temperatureExpensive per kilogram, so stock size and scrap matter; benefits from an annealing step before finish machiningInsulators, high-temperature bushings, fluid parts
POM (acetal)Dimensional stability, low friction, good machinabilityInternal stress in extruded bar releases when a skin is removed, so a thin section can bow hours laterGears, bushings, wear pads
PEI (Ultem)Heat resistance, electrical insulation, transparency in thin sectionsNotch sensitive and brittle; sharp internal corners become cracks under loadInsulating covers, electrical components
PTFELowest friction, broad chemical resistanceCold flows under sustained load, so a press fit relaxes; very soft, so holding it without marking is the machining problemSeals, rings, insulating parts
PA6 / PA66 nylonToughness, wear resistance, impact strengthAbsorbs moisture and grows; a part machined dry to a tight tolerance may not fit after a week in a humid warehouseGears, rollers, mechanical parts
ABSCost, impact resistance, machinabilityLow stiffness and heat resistance; solvent and UV sensitiveHousings, covers, prototypes

Three material rules that come up on nearly every project. Aluminum plate is not stress free. A part machined from the middle of a thick 6061 plate can bow after the clamps come off, because removing material releases the balance inside the plate; a stress-relieved grade, or a rough-and-finish sequence with a pause between, is cheaper than tightening the flatness call on the drawing. Lock the condition, not just the grade. “6061” does not define a temper, and “1045” does not define whether the bar arrived annealed or normalized. Plastics need to be machined in the condition they will live in. A nylon part dimensioned to a tight tolerance, machined from dry stock and shipped into a humid plant, will be a different size on arrival.

Five CNC machined engineering plastic components: a beige PEEK insulator block with a slot, a white POM gear blank with keyway, a black flanged POM bushing, an ivory PTFE ring seal and a translucent amber PEI cover
The plastic family. Each of these five behaves differently after machining: PEEK wants an anneal, POM releases stress when skinned, PEI cracks at a sharp internal corner, PTFE creeps under a press fit, and nylon grows as it takes up moisture.

The Feature Budget: Which Call on the Drawing Decides the Price

Every part has one or two features that set its cost, and they are rarely the features the designer worried about. This table is the one we use to explain a quotation, because it maps a drawing dimension to the physical reason it is hard — and to the cheapest honest way to make it easier.

FeatureWhat makes it hardPractical limit worth designing toCheaper alternative
Thin wallThe wall deflects away from the cutter, then springs back and is cut oversize; clamping closes it before the cutWall height to thickness ratio is the number that matters, not thickness aloneAdd a rib, reduce wall height, or accept a rougher finish on the non-functional face
Deep pocketTool reach: a cutter long enough to reach the floor is thin enough to chatterPocket depth against cutter diameter, roughly four to five times diameter before it gets expensiveWiden the pocket base, change the corner radius, or accept a stepped floor
Sharp internal cornerA rotating cutter leaves its own radius; the corner cannot be sharper than the toolCorner radius at least equal to a standard cutter radius for the pocket depthSpecify a radius, or move the corner out of the load path
Deep or small holeDrill wander and chip evacuation; length-to-diameter ratio governs bothBeyond roughly five times diameter, hole position and straightness both degradeDrill from both sides, use a larger diameter, or accept a position tolerance that reflects the depth
Thread near an edgeThe wall around the thread is thin and the minor diameter is close to the outside faceEngagement length and wall thickness around the thread, not the thread call itselfMove the thread inboard, add a boss, or use an insert
Flatness on a thin plateRelease of internal stress and clamping distortion, not the machiningFlatness over the part's longest dimension, referenced to how it is supportedStress-relieved stock, or a rough-and-finish sequence with a pause
Concentricity over a long overhangDeflection of the workpiece or the tool between supportsLength to diameter of the feature, and whether a steady or tailstock is usedReduce overhang, add a center, or split the feature into two shorter ones
True position on a bolt circleEvery hole is dimensioned from a center that has to be established firstHole count and circle diameter; more holes at the same tolerance cost more inspection timeUse a positional tolerance with a maximum material condition bonus where the function allows
Surface finish on a boreReach, tool rigidity and the finish left by the last passRa achievable falls as bore depth and diameter ratio worsenSpecify finish only on the sealing or bearing length, not the whole bore

Two conclusions follow, and both are worth raising before a drawing is released. First, tolerance is not free but it is not the main cost either — the number of setups, the number of features and the amount of material removed usually dominate. Second, the cheapest drawing change is almost always a radius, a wall thickness or a hole position, and the most expensive is a flatness or concentricity call added “to be safe” on a feature that carries no load.

Tolerance: A Number per Feature, Not a Number per Shop

The most misleading thing on a machining website is a headline tolerance. “±0.005 mm” printed on a page, without saying which features on which material at which size, is a promise nobody can keep across a catalogue — and a buyer who plans around it will eventually be disappointed by a part that was made correctly. We publish the capability, then we qualify it in the same breath.

How we state it. Tolerances as tight as ±0.005 mm can be evaluated for suitable machined features, depending on the material, the geometry, the part size and the inspection method. It is not a blanket figure for every dimension on every part, and it is not applied to a feature that cannot be measured to that level anyway. On any real drawing, the tight call is normally confined to two or three features; the rest is general tolerance, and quoting the whole part to the tightest number would only make it expensive.
What the drawing specifiesHow it is normally statedWhat makes it achievable
Linear dimensionsGeneral tolerance block, plus individual calls on critical lengthsDatum scheme and whether the dimension crosses a setup
Hole diameter and positionDiameter with a limit, position as true position from stated datumsBoring or reaming after drilling, and cutting related holes in one setup
Threaded featuresThread standard and class, depth, and the face it starts fromWhether the thread is cut or formed, and the wall around it
FlatnessOn a named datum face, with the support condition understoodStress-relieved stock, sequence, and how the part is rested when measured
Parallelism / perpendicularityRelative to a datum that is actually machinedCutting both faces in one setup, or measuring the relationship rather than the faces
Concentricity / runoutOn rotating features, referenced to an axisTurning between centers, or a single clamping
Surface roughnessRa on named surfaces onlyFinishing pass, tool condition, and access to the surface
GD&T profileProfile of a surface against a full datum reference frameSimultaneous multi-axis cutting, and a CMM program that reproduces the same frame

The measurement has its own tolerance, and it is not the part tolerance. A CMM in a temperature-controlled room can resolve far finer than most parts need, and that capability says nothing about what a milling machine can hold on a thin wall. The two numbers to keep separate are the instrument's uncertainty and the process capability on that feature; a report that shows a dimension at the edge of tolerance is telling you about the process, not about the CMM.

There is also a geometric trap worth knowing about, because it changes how a tolerance should be written. A position tolerance quoted as a diameter defines a circular zone; a tolerance quoted as plus-or-minus defines a square one. The square's corners lie outside the circle, so a part can pass a ±0.05 reading and still fail a Ø0.1 position requirement. If the function is “the pin must pass”, specify the circular zone and let the machinist and the inspector work to the same shape.

What a Design Review Actually Changes

Design for manufacturability is often sold as a checklist. In practice it is a short list of decisions that change the route, the price or the risk, and it is only useful if it happens before the program is written. These are the eight we raise, in the order they matter.

CheckWhat we look forWhat we propose
Datum schemeWhether the drawing's datums are machinable faces, or whether they are theoreticalA datum that exists after the first operation, and a callout that follows it
Setup countFeatures that force a second or third clampingReorient the part, or accept a 4th-axis index, so related features are cut together
Wall and floor thicknessRatio of wall height to thickness; floor under a deep pocketA rib, a shallower pocket, or a rough-and-finish sequence with a stress-relief pause
Tool accessPocket depth against cutter diameter; corner radii smaller than a standard cutterA larger corner radius, a wider pocket base, or a stepped floor
Hole designLength-to-diameter, breakout on a curved surface, holes breaking into each otherSpot-face the entry, drill from both ends, or accept a realistic position tolerance
Threads and insertsThread depth against hole depth; wall thickness around a threadDeeper engagement without a through wall, or a threaded insert where the substrate is soft
Material conditionWhether the grade, temper, form (plate, bar, extrusion) and stress state are statedA specific condition, and stress-relieved stock where flatness matters
Finish compatibilityWhether the specified finish suits the substrate, and what it does to dimensionsAn alternative finish, or a pre-finish allowance on features that must stay in tolerance
The honest version of “we improved the design”. A review that says “we optimised the part and reduced cost by 30%” without saying what changed is marketing. What a review can state precisely is what it changed and why: a corner radius opened from 1 mm to 3 mm so a standard cutter reaches the floor; a pocket depth reduced by 4 mm to stay inside a stable length-to-diameter; two faces combined into one setup so the bore and the mounting face stay square. Those are the sentences worth putting on a page, and they are the ones we ask a customer to confirm before quoting them.

Surface Finish, Chosen Against the Substrate

Finish is where a machining quotation most often changes after the fact, because the finish a buyer names is sometimes incompatible with the material, or changes a dimension that was toleranced before it was chosen.

SubstrateFinishes normally appliedWhat it does to the partWhat to watch
AluminumAs-machined, bead blasting, Type II anodize, Type III hard anodize, chromate conversion, powder coatAnodize adds 10–25 µm per surface (Type II) or 25–50 µm (Type III) and grows both outward and inward, so a bore closes by twice the filmMask threads and bores that must stay in tolerance; hard anodize reduces fatigue strength on a loaded part
Stainless steelAs-machined, bead blasting, passivation, electropolishing, mechanical polishingPassivation removes free iron and does not move dimensions; electropolishing removes material, so bores grow and edges roundDo not tolerance a bore and then electropolish it without an allowance
Carbon steelAs-machined, black oxide, zinc or nickel plating, powder coatPlating adds a film of a few to tens of micrometers; black oxide barely moves dimensionsHydrogen embrittlement risk on high-strength plated parts; edges plate differently from faces
BrassAs-machined, polishing, plating, bead blastingCosmetic improvement; plating builds on threadsSoft substrate marks during handling; specify protection for visible faces
TitaniumAs-machined, bead blasting, polishing, specified anodizingAnodizing on titanium is a thin oxide, largely cosmetic and dimensional-neutral at normal thicknessColor is process-dependent; a physical sample is a better reference than a color name
Engineering plasticsAs-machined, deburring, tumbling, polishing, laser marking where specifiedNo coating in most cases; finish is a cutting resultSolvent-based cleaners can craze PEI and polycarbonate; a machined finish is the honest spec
Four identical aluminum test coupons in a row showing different finishes: bare as-machined with visible cutter marks, uniform bead-blasted matte, satin clear anodized, and deep matte black anodized
The same part, four finishes. Left to right: as-machined, bead blasted, clear anodized, black anodized. Only the second and third are interchangeable on a dimension that matters — anodizing moves the surface, and a bore closes by twice the film.

Inspection, and the Documents That Come With It

“100% inspection” is a sentence that means nothing until it says which characteristics were measured, against which drawing revision, with which instrument. What we can commit to is narrower and more useful: the characteristics that affect fit and function are measured and reported, and the document set is agreed at quotation rather than discovered at shipment.

DocumentWhat it provesWhat it does not prove
Material certificateThe grade and heat number of the stock that went into the partThat the finished part meets the drawing — a correct material can still be machined wrong
Dimensional inspection reportThe measured values of the characteristics in the agreed planAnything outside that plan, and anything not measurable with the method used
CMM reportPosition, form and orientation against a stated datum frameA capability claim on a feature the CMM was not programd for
First article inspection (FAI)That the first part of a run was verified against the drawing in fullThat every subsequent part is identical — that is process control, not FAI
Surface roughness recordRa on the surfaces that were measuredFinish on a surface the instrument could not reach
Visual / cosmetic recordThat the agreed cosmetic criteria were checkedSubjective acceptance criteria that were never written down

Two standard numbers cause more confusion than any other on a purchase order, and neither is a machining certification. AS9102 is the aerospace standard for the format and content of a first article inspection report: it tells you how an FAI is documented, not that a shop is approved to make aerospace parts. EN 10204 3.1 is a type of material inspection certificate, issued by the mill or by the stockholder with traceability to the heat: it describes a document, not a product certification. Our quality management system is certified to ISO 9001:2015; anything beyond that is agreed per project and, where a customer's industry requires a certified special process, resolved at supplier approval rather than implied on a web page.

Coordinate measuring machine with a ruby stylus inside the bore of a machined aluminum housing on a granite table, with a second identical part and a gauge block beside it
Bore, position and form measured from a stated datum. The report is only as meaningful as the datum frame in it — a CMM aligned to a different frame than the drawing's is measuring a different part.

One Piece and Ten Thousand: What Actually Changes

Buyers often ask for a prototype price and a production price in the same enquiry, then find the two numbers hard to compare. They are different products, because the work behind them is different. Below is what changes at each stage — and, importantly, what does not.

StageWhat the buyer needs from itWhat we do differentlyWhat does not change
Single prototypeTo prove the design and hold it in their handProgram and setup spread over one part; stock may be cut from plate or bar rather than ordered to sizeThe drawing review — a prototype made to a weak drawing proves the wrong thing
Engineering validationTo test function, fit and lifeMaterial condition and finish become fixed, because a finish can change a fitDatum scheme and critical features
Low-volume productionA first batch for a customer buildFixture and soft jaws justified; first article inspected and reportedThe measurement plan
Pilot productionTo prove the process before committing toolingProcess frozen, in-process checks added, stock size and supplier settledProgram and fixture, which now have to be controlled documents
Repeat productionConsistency across ordersProgram, fixture and inspection plan held against the drawing revision; changes to any of them treated as a changeThe revision the part is made to — unless the customer issues a new one

What makes a part cheaper at volume is not the machine getting faster. It is that the setup, the program, the fixture and the first-article inspection are paid for once instead of per piece, and that stock can be ordered in the right size instead of cut from a larger one. What makes it dearer at volume, unexpectedly, is a drawing that was never frozen: a revision that arrives mid-run invalidates the program, the fixture and the inspection plan together.

Revision control is a manufacturing cost, not an admin detail. A part number should mean one drawing revision at a time. When two revisions of the same part number are in circulation, the shop can produce a correct part that will not fit, and nobody can tell from the paperwork which one was made. Before a repeat order, state the revision on the purchase order; if it changed, send the new one and expect a re-review rather than a re-run.

What the Drawing Has to Carry, and How Confidentiality Is Handled

A 3D model defines the shape; it does not define what is acceptable. The drawing does that, and a drawing that omits the items below will always be resolved by somebody's assumption — usually the shop's, which is the wrong party to be deciding it.

ItemWhy it is not optional
Revision and part numberThe only way a shop and a customer can be sure they are discussing the same geometry
Datum reference framePosition, orientation and form are all meaningless without it, and the CMM alignment depends on it
General tolerance blockWithout it, every untoleranced dimension becomes a negotiation
Critical characteristics flaggedSo the inspection plan can be built around the two or three features that actually decide acceptance
Material grade, temper and formPlate, bar and extrusion behave differently; temper decides strength and machinability
Finish, and the surfaces it applies toA finish named without a scope will be applied to threads it should not touch, or skipped on an interior face
Quantity and expected repeatDecides fixture investment and stock strategy, which is most of the price difference between one and a thousand
Thread standard and class“M6” is not a specification; the class and depth are

On confidentiality: drawings arrive under whatever arrangement the customer needs. We work under NDA on request, keep files inside the project rather than in open circulation, and treat a drawing revision as a controlled document — the shop floor works from the released revision, not from a photograph of a screen. If your IP process requires a specific handling statement, say so with the enquiry and it becomes part of the quotation rather than a discussion after the order.

Frequently Asked Questions

Can you machine parts directly from a STEP file?
Yes, provided the STEP file is accompanied by a dimensioned drawing. The model defines the shape; the drawing defines what is acceptable — datums, general tolerance, which characteristics are critical, the material condition and the finish scope. Files arrive as STEP, IGES, X_T, DXF, DWG or PDF, and a named revision is part of the submission. Where only a model exists, we will export the views and dimensions we intend to work to and send them back for confirmation before quoting, because a part made to an assumed tolerance is a part made to the wrong tolerance.
What is the difference between CNC milling and CNC turning for my part?
Milling cuts a stationary workpiece with a rotating tool and suits prismatic parts: plates, housings, brackets, manifolds, pockets and bolt patterns. Turning rotates the workpiece against a stationary tool and suits rotationally symmetric parts: shafts, bushings, sleeves, flanges and threads. The practical test is whether the features are coaxial. The moment a turned part needs a cross hole, a flat on a diameter or an off-axis slot, it becomes a turn-mill or a milled part, because that feature has to be cut in a second operation or with live tooling, and its position then becomes a controlled relationship rather than a free dimension.
Which materials can be CNC machined for industrial components?
Metals routinely machined here include 6061-T6, 7075-T6 and 6082-T6 aluminum, 304 and 316L stainless steel, Ti-6Al-4V titanium, C360 brass and 1045 carbon steel. Engineering plastics include PEEK, POM, PEI, PTFE, PA6 and PA66, and ABS. Each behaves differently after cutting: aluminum plate can release stress and bow, 316L tends to smear and burr, titanium keeps heat in the cut, POM moves when a skin is removed, nylon grows as it absorbs moisture. The grade is only half the specification — the temper, the stock form and the stress condition belong on the drawing too.
What tolerances can you achieve on machined parts?
Capability is stated per feature rather than as one figure for the shop. Tolerances as tight as plus or minus 0.005 mm can be evaluated for suitable machined features, depending on the material, the geometry, the part size and the inspection method. On a typical drawing that call is confined to two or three features that mate or locate; the rest is general tolerance. It is also worth separating two numbers that are often confused: a coordinate measuring machine can resolve far finer than a milling process can hold on a thin wall, so the instrument's capability is not a statement about the process.
Is 5-axis machining necessary for complex metal components?
Only when the geometry creates a need. Five axes earn their cost when features cannot be reached from a fixed setup, or when they must keep their relationship to features on another face and therefore have to be cut without releasing the part. A prismatic bracket with everything reachable from one face does not benefit; it simply costs more per hour. The decision we apply at review is whether the number of setups can be reduced, because every re-clamping creates a new position error and forces the datum to be re-established.
Can you produce both a single prototype and a production run of the same part?
Yes, and the two are quoted differently because the work behind them differs. At one piece, the program, fixture and setup are spread across a single part. At volume, those costs are amortised and stock can be ordered in the right size instead of cut from a larger one. What does not change is the drawing review, the datum scheme or the inspection plan — and what most often makes a production run go wrong is a drawing revision arriving mid-run, because it invalidates the program, the fixture and the inspection plan together.
What information do you need to quote a CNC machining project accurately?
A 3D model at a named revision, a dimensioned 2D drawing with the datum scheme and general tolerance block, the material grade with its temper and stock form, the quantity and expected repeat, the critical characteristics, the finish and the surfaces it applies to, and the documents you need with the shipment. Missing items are not fatal — they become assumptions, and assumptions are what turn into change orders, so the review names them before quoting rather than after.
How are machined parts inspected before shipment?
Against an agreed plan rather than a slogan. The characteristics that affect fit and function are measured and reported: critical dimensions, hole position and diameter, threads, form and orientation against the drawing's datum frame, and surface finish on named surfaces, plus a visual check against agreed cosmetic criteria. Depending on the project the document set includes a dimensional inspection report, a CMM report, a first article inspection report, material certificates and a batch record. Coverage is agreed at quotation, so the report that arrives matches the report that was promised.
What is the difference between a material certificate, EN 10204 3.1 and AS9102?
They are three different kinds of document and none of them is a machining certification. A material certificate states the grade and heat of the stock that went into the part. EN 10204 3.1 is a specific type of material inspection certificate, issued with traceability to the heat by the mill or stockholder — it describes paperwork, not product approval. AS9102 is the aerospace standard for how a first article inspection report is formatted and populated; it governs the report, not the supplier's approval to make aerospace parts. Our management system is certified to ISO 9001:2015, and any further scheme requirement is resolved at supplier approval for the specific project.
Which surface finishes are available for aluminum and stainless steel parts?
Aluminum takes as-machined finish, bead blasting, Type II anodize, Type III hard anodize, chromate conversion and powder coating. Stainless takes as-machined finish, bead blasting, passivation, electropolishing and mechanical polishing. The choice matters dimensionally: anodize builds 10 to 25 micrometers per surface in Type II and closes a bore by twice the film, while passivation removes free iron without moving dimensions and electropolishing removes material, so a bore grows and edges round. Threads and bores that must stay in tolerance are masked, and that decision belongs on the drawing.
How can I reduce the cost of a CNC machined part?
Usually by changing geometry rather than tolerance. The three changes that most often move a price are reducing the number of setups so related features are cut together, opening an internal corner radius to a standard cutter size so a stiffer tool can reach the floor, and keeping pocket depth within a stable ratio to cutter diameter. After those, the flatness and concentricity calls added for reassurance on features that carry no load are worth reviewing, and stress-relieved stock is usually cheaper than a tight flatness requirement on a thin plate.
How are customer drawings and intellectual property handled?
Drawings are handled under NDA on request, files are kept within the project rather than in open circulation, and a drawing revision is treated as a controlled document: the shop floor works from the released revision rather than from a copied image, and a change is registered rather than absorbed. If your process requires a specific handling statement or a security questionnaire, send it with the enquiry and it becomes part of the quotation. Manufacturing access is limited to what the part requires — the people who program and inspect it.

Send the Drawing, the Model and the Revision

STEP or IGES with a dimensioned PDF, the material grade and condition, the quantity you expect, the critical features, the finish and the documents you need. The review comes back with the route we would take, the features that will decide the price, and anything on the drawing that cannot be made or cannot be measured as called — before a program is written.

Upload Your Drawing and Request a Quote

STEP · IGES · X_T · DXF · DWG · PDF · NDA on request

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